• Gender: Male
• Age: 43
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 17.3 Year(s)

Education

Post Graduate Diploma In Tool & Product Design From NTTF in 2006

Bachelor’s Degree in Mechanical Engineering From Mumbai University in 2005

Skill Sets

Post Graduate Diploma in Product & Tool Design (NTTF)
Mechanical Component Design, Analysis and Validation
Strong Manufacturing knowledge for Plastic, Sheet Metal & HPD Casting products
Value Engineering (VAVE) for Cost Reduction
Product Design Validation plans for New Products/ Existing Products
Design for Manufacturing & Assembly
Effective use of DFSS tool & methodology on NPI project – (Product design score card, Pugh Matrix, DFMEA, 
 P- Diagram, DOE, RDVP, Sensitivity analysis etc)
CAD Pro-E Wildfire – Creo 2.0
GD and T, Tolerance Analysis
9+ Years of experience of working with Global Engineering Teams (US, France and China)
 9+ Years of experience in OEM & appliance & service industries.

CAD: Pro/Engineer (Creo 2.0) well versed with Solid, Assembly, Drafting and detailing, Solid works
Intralink, Windchill, Team center 
Miscellaneous: MS Office tools, Gantt chart

Work Experience

Senior Engineer
Since Jun 2014
Company Profile: Is a diversified global manufacturing company, bringing innovative, labor-saving products and solutions to customers worldwide. B-Line series consist of product such Bolted Framing, Cable tray system, Pipe Hanger, Redi-Rail, Electrical Enclosure.
Job Profile:
New Product Development:
Design & Development Sheet Metal Structural components for Cooper B Line component’s.
Drive predictable execution on NPI projects using DFSS methodology. Meet/ exceeds the target per project plan for growth projects. Projects FPY>95% and OTD>90%
Mentoring Engineer’s in team for project execution.
Complete ownership for design activities which includes,
Creating product specification from marketing customer requirement document.
Creating product design scorecard & update throughout NPI project cycle.
Creating P diagram & Pugh Matrix for concept selection.
Prepare DFMEA to predict possible failure.
Use DOE to generate transfer function.
Prepare robust design verification plan for testing the product.

Achievements:
1 S.Patent filed for spring steel fastener series which gives huge competitive advantage.
Patent filing is in progress for Plank grating project.
Training to U.S. counterpart for DFSS methodology to project.

VAVE Projects:
VAVE project includes analyze Gauge reduction for structural sheet component & calculate saving.
Prototype development of De-Gauge product & testing as per UL specification.

Sustaining/ Application Engineering:
Quality check of Metering/Electrical enclosure manufacturing drawing.
Create and update Error matrix log & Error analysis.

Product Development Engineer – Onsite
May 2013 to May 2014
Company Profile: Designs and manufactures connectivity and sensor solutions for a variety of industries including automotive, industrial equipment, data communication systems, aerospace, defense, oil and gas, consumer electronics, energy and subsea communications.
Job Profile:
Concept design & development of plastic Field Hardened Optical Fiber Connectors which designed to operate in categories A (Aerial), G (Ground level) and S (Subterranean), Intrusion protection: IP 68 till 5 meter of water
Concept design of Fixture for automation process.
Technical discussion with vendor for proto type manufacturing.
Prepared testing plan for new product with the help of testing engineer
Technical discussion with Mold & press tool manufactures for product requirement
Project Coordination with cross-functional teams 
Provide engineering support to existing products.
Use design like DFMEA, DFM & DFA
Tolerance stack up analysis, Risk Mitigation Matrix

Achievements:
Resolved existing issue of heat shrink tube sealing performance by designing new fixture & by guiding correct assembly procedure which eliminate online sealing check for each connector assembly & save inspection cost & process cycle time

Product Design Engineer - (New And Current Product Development)
Jun 2010 to May 2013
Company Name: Emerson Innovation Center 
Company Profile: Provides the most innovative, reliable and durable electrical products for any need, from residential wiring to heavy duty equipment designed for the most hazardous, corrosive and weather-exposed conditions
Job Profile:
Lead team of design & cad engineers. 
Concept design for explosion proof electromagnetic mechanical components which are used at hazardous location such as oil rigs & petro chemical industries. eg) Plastic enclosures   
Detailed design of mechanical assembly components based on IEC, NEC & UL standards.
Component design using DFA & DFM approach.
Prototype manufacturing for validation
Mold manufacturing discussion with vendor for product requirements.
Preparation of testing plan for new products
Project follows up from concept generation to final trial.
Project Coordination with cross-functional teams 
To prepare guideline for drafting & 3D modeling of tooling components
Fixture development for automation process.
Pro_E creo 2.0 training for new users.
Conduct brain storming session across engineering groups

Achievements:
Develop series of explosion proof enclosures & there accessories which pass IEC requirements.
Develop set up to carry IP66 (Ingress protection) test at Emerson lab which validate prototype design (Sealing, gasket performance)

Design Engineer
Mar 2008 to Jun 2010
Company Name: Semco Electric Private Limited
Company Profile: Supply chain partner of global leaders in market segments such as electrical, lighting, industrial, power tools, process instrumentation, appliances, and telecom.
Worked on Fittings & Weatherproof, Custom Products, Bar Stock Machined components.
Job Profile:
Product Design department
Design & development of High pressure die casting product such as conduit fittings, Outdoor weatherproof boxes, covers, lamp holders, snap in connectors. 
Concept design and approval from cross functional team
Testing the prototype design for Water immersion, Flex, Pull & drop test
Co-ordination with Tooling division for trials & maintain CTQ dimension.
Deciding product & assembly C.T.Q dimensions
Tool Design department
Design high pressure die casting dies for Aluminum & Zinc components
Decide the parting line & gate location with the help of Magna analysis 
Design trim tools for multi cavity dies

Tool Design Engineer (Sheet Metal) 
Dec 2006 to Dec 2007
Company Name: Godrej & Boyce Manufacturing Ltd
Job Profile:
Study Customer drawing with respect to Tooling Feasibility and design basic layout of Tool which will be approved by customer.
Design Progressive, Notching & Piercing, and Compound Tool etc. as per requirement
Conduct Trial and achieve result by trial and error & with the help of simulation method

Mechanical Design Engineering Strengths:
Post Graduate Diploma in Product & Tool Design (NTTF)
Mechanical Component Design, Analysis and Validation
Strong Manufacturing knowledge for Plastic, Sheet Metal & HPD Casting products
Value Engineering (VAVE) for Cost Reduction
Product Design Validation plans for New Products/ Existing Products
Design for Manufacturing & Assembly
Effective use of DFSS tool & methodology on NPI project – (Product design score card, Pugh Matrix, DFMEA, 
P- Diagram, DOE, RDVP, Sensitivity analysis etc)
CAD Pro-E Wildfire – Creo 2.0
GD and T, Tolerance Analysis
9+ Years of experience of working with Global Engineering Teams (US, France and China)
9+ Years of experience in OEM & appliance & service industries.

Future Goals

Growth