Ref. No. : CA - 21951 - (Designer & Product Developer – with 21.3 years in Plastic Industry)

Education

B.E. Mechanical From NIES New Delhi

Diploma in Mechanical Engineering From IASE Deemed University, Rajasthan

Diploma in Draughtsman Mechanical From ITI Narwana-Jind (HR.) 

Skill Sets

A result oriented professional with 13+ years of experience in Project Lead for New Product Development, Fabrication Design, Product Design and Development, BOM/Design Documentation, & Feasibility Review.
Skilled at managing design & development of Various Products e.g. fabrication, plastic, rubber, sheet metal & Casting products.
Demonstrated excellence in applications design & development and ensuring compliance with stipulated quality standards. 
Gained expertise in part modelling in 3D Software Solid Works 2010, UG NX8.5 & Auto CAD
Well versed with relevant International standards like EN, DIN & ASTM.
Exposure in end-to-end project planning & implementation, activity sequencing, design engineering, effort & cost estimation to quality management in adherence to guidelines and norms.
Exposure in welding process (MIG, MAG, TIG, TAG etc) for fabrication work.
Exposure in working with variance OEM customers e.g. JD, AL, Eicher, M&M, Mahindra Swaraj, Bombardier, CAT, Dimlar India

Work Experience

Sr. Designer (Engineering)/Sr. Engineer Projects
Since Aug 2011
Company Profile: Leading Manufacturer & Supplier of Compressor air filters, generator air filters, oil filters
Job Profile:
Project Management for NPD as well as for existing products.
Project feasibility, BOM, Costing, Pilot Lot, Trail, Testing, Safe Launch Coordination & Execution.
Projects handling for OE customers e.g. Daimler, John Deere, M&M, ITL, Volvo Eicher, CAT etc.
Reverse engineering of new products in terms of material to be used.
Sourcing /Making of drawings of all child parts used in product.
Design & Development of Air Cleaners, Air Filters, Liquid & Hydraulic Filters and its child parts.
New Product Design & Concept Design for OEM & After Market
Planning, Scheduling & Supervision of Computer Aided Design & Drafting activities
GD&T, Tolerance Stack up, Analysis & Allocation
VA/VE in co-ordination with Reliability Team (FEA, CFD, and Lab tests)
Co-ordination & Communication with Team (CFT), Customer, Supplier and Parent Company
Customer Packaging & Layout Study
ESR/NPR, ECN/ECO for product design and subsequent revisions.
APD (APQP) management, FMEA activity.
Design Data Standardization and Automation for repetitive tasks.
Documents controlling like Master List of drawings etc.
Overall Project handling till product release to production.

Attainments:
Undertook modelling in 3D Software UG NX8.5 & Auto CAD
Must Win Projects won from various OE customers.
VAVE task completion & Implementation.

Project Details:
Filtration Product Design & Drafting (Automotive) Product Design & Documentation.
New Product Development for Various OE customers & EAFM segment.
Air Filters, Air Intake Systems
Lube, Hydraulic, Fuel Filters

Engineer (Design & Development)
Oct 2007 to Aug 2011
Company Profile: Manufacturer of Stainless steel
Job Profile:
Product Design & Development using Solid Works 2010 
Design of Variants of Tools/Jig/Fixture. 
Conversion of 2D manual drawings to Auto CAD drawings
3D Part Modelling from 2D Drawing.
Coordinating in new part launch and developing the Process.
Managing
Welded Product/Fixture as per ISO: 3834-2.
Control plan/PFC
Projects including raw material planning & procurement
Visiting various suppliers for the process study and Quality audit.
Performing activity sequencing, design engineering, cost estimation and quality management with adherence to guidelines and norms.
Developing various Parts for Delhi Metro/Indian Railway/Rail Coach Factory/Bombardier/BEML.
Supporting production team on day to day basis for resolving quality issues related to Product.
Identifying and eliminating various factors that may lead to process failure.
Undertaking documentation controlling of running project as per QSP.

Attainments:
Undertook part modelling in Software Solid works 2010 and Auto CAD 2011.

Project Details:
Design and developed:
Fixture for Bombardier Metro Rail under frame welded product like Lifting & Mounting Beams
Fixture for Bombardier Metro Rail under frame welded product like Cable Ducts, Transformer Bracket & Console Bogie
Roller for Curved Z-Section for metro rail carline component
Roller for Curved L-Section for metro rail Partition Profile.
Drop Down SS Modular toilet Design & Development for Indian Railway
SS Battery Box/End Wall for Rail Coach Factory and BEML
CRF Section design for Metro & Indian Railway
Steel Structure design of Bus-q-Shelter/Signage and BRT corridor
Sheet Metal product for Ashok Leyland/Metro rail
Water Tank development for RCF
Customer Inquiry on tender basis to check feasibility of material and product and given the same for coasting.

Draughtsman Mechanical (Design & Development)
Oct 2003 to Oct 2007
Company Name: Donaldson India Filter System Pvt. Ltd
Job Profile:
Reverse engineering of new products in terms of material to be used.
Extraction of drawings from PDM (Process Data Management) & working on their product development.
Sourcing / Making of drawings of all child parts used in product.
Ensuring update & current drawing revisions availability at all concern departments
in company and all OEM’s and suppliers.
Working with various OEM’s to ensure all products that shipped to them are as per their drawings. 
Follow-up with various suppliers to ensure timely dealing of new products child parts.
Approving all new parts in terms of dimensional & material accuracy and handing over the same to purchase and QC.
Timely updating of drawings and engineering standards upon change from OEM’s/DCI/USA.
In case of products complaints, analyzing and upgrading parts by understanding root cause of problem & changing parts whether it’s in material or specs.
Design & Development of Air Cleaners, Air Filters, Liquid & Hydraulic Filters and its child parts. 
Design and drafting for Fabrication of Gas Turbine unit 
Attainments:
Undertook modelling in 3D Software UG NX4 & Auto CAD

Project Details:
Gas Turbine Unit (Filter House) for ESSAR Power, Reliance Energy and BHEL.
Working of Various OEM’s like Mahindra & Mahindra, Swaraj Mazda, Eicher, New Holland Tractors, TAFE, John Deere, Caterpillar & TATA Motors.
Product Design & Development and Documentation.

Areas Of Expertise 
Project Lead (Execution & Coordination) 
Coordinating the project activities for New Product Development and drawing development for production with the clients to ensure drawings are per the specifications of clients. 
Providing sound technical inputs & engineering support to the team from conceptual to completion stage of the product.
Undertaking techno commercial discussion with vendors and client related to project.
Project Management & Execution from initial to kick stage of the project.
Designing
Gathering specifications & designing & modifying/ upgrading existing designs using specialized 3D software.
Providing design support to new product introduction of various products.
Creating layouts, designs & drawings & bill of material of new development.
Conducting trials & tests, identifying any changes and making final modifications in components for routine production. 
CADD (Modelling & Drafting)
Plastic Product Design (Injection, Blow, Rotational Moulded)
Casting Product Design (High Pressure, Gravity & Sand Casting)
Sheet Metal Product Design (Fabrication)

Future Goals

Seeking middle level assignments in Design & Development in engineering with a growth oriented organisation of repute.

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