• Gender: Male
• Age: 47
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India, Canada, Malaysia, Oman, Singapore, UAE
• Notice Period: 30  Days
• Preferred Location: Muslim / Hindu
• Work Experience: 24.3 Year(s)

Education

B.Tech in Mechanical Engineering in 2015

Plastic Processing Technology From CIPET in 2012

Master of Philosophy From Allagappa University in 2009

Master of Arts in Annamalai University From 2007 

Diploma in Automobile Engineering From in 1999

Skill Sets

Experience in production management, strategic planning, quality assurance and Process development. Integral in line layout, cost reductions, and sustainable yield improvements. 
Noted for kaizen implementation, poke-yoke techniques, problem solving and trouble shooting. 
Other areas expertises are:
Inventory Control             
Head Count Optimization 
Cost Reduction and Revenue Gain              
New Project Management / Lean Manufacturing
People / Delivery Management

Process & Management Skills

MS Office
Auto Cad R14

Work Experience

Sr. Engineer (New product Development)
Since Apr 2016 to April 2021
Company Profile: Automotive Manufacturing Company, Customers are Ford, Continental, faurecia, BD
Job Profile:
Execution of New Project Development and resolving the Key Issues.
Implementing various techniques for cycle time reduction, entailing identification of   opportunities, and analysis of data, conduction of tests, cost benefit analysis, implementation.
Improve the Productivity by co-ordinate with Supporting Department as Painting, Assembly Etc.
Get Involved the CFT Team to brain storm the Internal and External Complaints.
Stabilization of new products from FAI, CPK and Pilot Running to Mass production stage.
New Mould Testing Development from our side as well as Vendor Side.
Analysis the New Mould Testing and suggest to improve the area’s by proposing ‘ECN’ Document.
Making Work Instruction for New Project Implementation. 
BOM Up-dation

Senior Engineer
Nov 2013 to Dec 2015
Company Profile: Automotive, Electrical & Electronics (Engg-Plastic) Parts Manufacturing Company. Customers are Scheider Electric, Toshiba, Valeo, Ciba Vison.
Job Profile : 
Execution of New Project Development and resolving the Key Issues.
Implementing various techniques for cycle time reduction, entailing identification of   opportunities, and analysis of data, conduction of tests, cost benefit analysis, implementation.
Improve the Productivity by co-ordinate with Supporting Department as Painting, Assembly Etc….
Get Involved the CFT Team to brain storm the Internal and External Complaints.
Stabilization of new products from FAI, CPK and Pilot Running to Mass production stage.
New Mould Testing Development from our side as well as Vendor Side.
Analysis the New Mould Testing and suggest to improve the area’s by proposing ‘ECN’ Document.
Making Work Instruction for New Project Implementation. 
BOM Up-dation
Monitoring all Running parts daily Vs Engineering Data.

Asst. Manager – Production & Engineering Dept.
Aug 2007 to Nov 2013
Company Name : BYD Electronics India Private Limited
Company Profile : Mobile (Engineering-Plastics)     manufacturing Company 
Job Profile : 
Organize and manage production & Technology team to achieve production according to business plan.
Discuss with my team to achieve our goal on daily, weekly and monthly wise with production reports.
Get Involved the CFT Team to brain storm the Internal and External Complaints.
Execution of New Project Development and resolving the Key Issues.
Individually contribute to the day-to-day production.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in the budget.
Optimizing man & machine utilization to achieve pre set production targets.
Implementing various techniques for cycle time reduction, entailing identification of opportunities, and analysis of data, conduction of tests, cost benefit analysis, implementation & post audits.
Monitoring the process and continual improvements in manufacturing systems.
Initial factory setup Follow up activities for BYD India. 
Man Power management and controlling.
Improve the Productivity by co-ordinate with Supporting Department Stamping, Paint shop, Assembly, Forming, Laser Etching, Printing, Key mat Etc.
Managing and Control the NPM (Non Production Material).
Work Order Completion.
Reducing the Scarp Ratio.
Inventory Closing.

Technical Engineering
Document review (SOP, SMP, POP, Flowchart, PFEMA, Controlplan, WI) and approval.    
Developing process parameters to improve the quality of the production tools and reducing the rate of rejection and re-work.
Stabilization of new products from FAI, CPK and Pilot Running to Mass production stage.
Cycle time reduction without affecting the product quality.
Monthly present the KPI report to my top management.

Production Supervisor
Jan 2004 to Aug 2007
Company Name : BESMAK Components Private Limited
Company Profile : Plastic Electrical Connectors manufacturing company
Job Profile : 
Shop-Floor supervision, Trouble shooting, Customer care, daily production volume.
To coordinate the team effort and activities in improving production efficiency, Product Quality. Oversees the daily activity of requesting / issuing activities for the Production Operation and shift arrangement. Expedite materials to support production.
To practice 5S and create conducive environment for good housekeeping and safety.
Responsible for meeting daily operational matrix such as quality, shipment, scrap and cost. Preparing monthly report and analysis preparation
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance & Manpower handling.
Implementing Kaizen & Poka Yoke, Preparation of Rejection analysis setting by fishbone chart, Activity network chart, Check sheets

Technician  
March 2000 to Jan 2004
Company Name : Carbonaire Industries (Madras) Pvt Ltd 
Company Profile : Automotive Parts Enclosure Company for TVS & Railway
Job Profile : 
Carry out the production as per planning.
Trouble shooting and shop floor super vision
Conducting trial on new mould/material
Planning for mould change/accessories
Setting Injection molding parameters
Ensuring 5S in shop floor
Working on raw material reconciliation
Working on ISO & EMS audit process

Technical/Management Skills Exposure:
Hands –on experience in running injection moulding machine and accessories
Experience in Tool tryouts for plastic parts
Experience in Electronics and Automotive industry
Experience in Production planning and control
Experience in different type of plastic material processing 
Familiar with product analysis and trouble shooting
Experience in 2K Double Injection Moulding and Over Moulding Process,
Proficient in managing people at different levels, leading a team for implementing SMED concepts
Demonstrated abilities in working on initiatives, achieving annual cost savings Improved productivity by technology management
An effective communicator with excellent relationship, management skills, strong analytical, problem solving and organizational abilities

Technical Expertise:
Machines used
Sumitomo, Super Master, Haitian, Fanuc, L&T Demag, Toyo, Toshiba, Nissei, Meiki, Arburg,

Tonnage Handled 
40 Ton to 550 Tonnages 

Materials used
PC, PC+ABS, PMMA, TPU, TPE, PP, ABS, PA6, PA66, PA+GF(50%), PBT+GF(30%), PC+GF(40%), PS, POM, PBT+PET, ETC

Robot Used 
Yushin, Haitian, Wittmann, Star, HI-MORE UX-150.