Ref. No. : CA - 16676 - (Production - Compounds & Masterbatch – with 20.2 years in Plastic Industry)

Education

Completed Diploma From Mechanical Engineering in TEBG Board, Gandhinagar (INDIA) with 61% of marks

Skill Sets

A Dynamic Professional With 11 Years Of Rich Experience In Production/manufacturing, Ppc, Operations & Maintenance, New Product Development, Process Control And Quality Management.
Resourceful In Managing Diverse Range Of Activities Such As Planning, Process And Equipment Selection, Capacity Planning, Production, Process Control, Stock Maintenance And Quality Assurance.
Instrumental In Liaising With Plant For Raw Material Availability, Vendor Development & Dispatches And With The Sales & Customer Care Functions For Achieving The Sales Targets.

Work Experience

Production Engineer
Since Feb 2013
Company Profile: In House Manufacturing Facility For The Compounding Of Pvc, lv-xlpe, Semi Conductive,mv-xlpe & Hffr. Compounds Are Used For The Insulation,sheathing, Bedding & Jacketing Of Lv, Mv & Hv Cables.
Job Profile:
Managed Complete Maintenance Entailing Planning, Resource Utilization & Manpower Management.
Prepared Monthly And Daily Reports; Undertook Production, rejection & Breakdowns Analysis Including Reconciliation Of Raw Material.
Managing Production Operations Involving Preparation Of Production Plans & Schedules To Ensure Timely Accomplishment Of Production Targets Within The Time & Cost Parameters.
Close Follow Up & Co-ordination With Sales, Purchase & Logistics To Ensure Availability Of Material On Time For Production.
Development Of New Products After Conducting Trials.
Up Gradation Of Sop & Spp Of Each Product To Undertake Troubleshooting In Production Keeping Quality Consistent.
Conducted Monthly Verification Of Inventory Ip And Maintained Records As Per Iso Norms.
Actively Participated In Erection & Commissioning Of Buss Kneader Compounding Lines.
Actively Participated In Erection & Commissioning Of Co-extruder Stretch Film Machine.
Steered The Implementation Of Iso 9001:2008 
Responsible For New Machine Commissioning And Process.


Sr. Executive Production/project
March 2012 To Feb 2013
Company Profile: Leading Manufacturing Of Plasticizers, Cable Compounds For Lt E.g. Xlpe & Hffr Compounds, Pvc Compounds, Medical Grade Compounds And Colour Master Batch
Job Profile:
Installed One Buss Kneader For Lt-xlpe Cable Compounding With The Capacity Of 2500kgs/hr.
Inspection Of Raw Materials, In-process Inspection & Final Inspection As Per Iso Requirement.
Managed Complete Maintenance Entailing Planning, Resource Utilization & Manpower Management. 
Prepared Monthly And Daily Reports; Undertook Production,rejection & Breakdowns Analysis Including Reconciliation Of Raw Material.
Managing Production Operations Involving Preparation Of Production Plans & Schedules To Ensure Timely Accomplishment Of Production Targets Within The Time & Cost Parameters.
Preparation Of Material Supply Schedule For New Grade/colour Proposed/tried By Customer.
Development Of New Products And Its Establishment At Customer’s End After Conducting Trials.
Up Gradation Of Sop & Spp Of Each Product To Undertake Troubleshooting In Production Keeping Quality Consistent

Executive Production/project
Nov 2009 To Feb 2012
Company Name: Polycab Wires Pvt. Ltd.
Company Profile: Leading Manufacturers Of All Types Of Wires And Cables. Polycab Compliances With Iso 9001, Iso 14001 And Ohsas. It Is Also A Pioneer In Compounding Of Pvc (St-1, St2, Type-a, B, C, Fr And Frls Compounds), Hffr Compounds And Lt/mv-xlpe Compounds. It Is Also A Part Of International Finance Corp. 
Job Profile:
Installed Two Buss Lines One For Lt-xlpe Compound With The Capacity Of 2000kgs/hr And Another For Peroxide Based Mv- Xlpe With The Capacity Of 1500kgs/hr.
Installed 5nos. Of Twin Screw Chinese Extruders With Capacity Of 1500kgs/hr Each For Pvc Compounding
Planning And Effecting Preventive Maintenance Schedules Of Various Machinery And Instruments To Increase Machine Up Time / Equipment Reliability; Thereby Accomplishing Planned Production Targets Within Budget.
Proactively Identify Areas Of Obstruction / Breakdowns And Take Steps To Rectify The Equipments Through Application Of Trouble Shooting Tools. 
Coordinating Material / Spare Parts Planning Related Activities Encompassing Identification Of Vendors, Requirement Of Specification And Offer Evaluation. Planning And Executing Capital Procurement.
Regular Communication With Internal Customers To Meet Production Oriented Requirements.
Engaged In Shift Management & Entrusted With The Responsibility Of Controlling The Manpower And Operations As Per Plans, Reduce Material Loss In The Shop Floor.
Liaised With Plant On Daily Basis W.r.t. Raw Material Availability, Vendor Development & Dispatches And With The Sales & Customer Care Functions For Achieving The Sales Targets As Per The Customer’s Specifications.
Implemented The Kpi’s By Time And Motion Study.
Prepared Process Chart And Communicated Instructions As Well As The Planned Schedule For Shop Floor And To Ensure Adherence To Specified Timelines.
Achieved The Production Target Within The Budget Approved By Finance Department.
Improved The Overall Process By Initiating Time Study And Manpower Management Techniques

Engineer Production/project
From Feb 2006 To Nov 2009
Company Name: Polycab Wires Pvt. Ltd.(pwpl 2)daman(india)

Production Supervisor
April 2004 To Feb 2006
Company Name: Polycab Wires Pvt. Ltd.(BNK Plastics)

Synopsis:
Proven Abilities In Managing Technically Advanced, Cost-efficient And State Of The Art Production Systems.
Deft In Enhancing Production Processes, Optimise Resource & Capacity Utilization And Escalate Productivity & Operational Efficiencies.
Adroit In Managing, Directing, Planning & Coordinating Plant Operations Including Maximising Plant Profits & Minimising Expenses And Attaining Zero Customer Complaint.
Resourceful At Strategising Techniques For Maximum Utilisation Of Manpower / Machinery.
Expertise In Implementing Cost Saving Measures To Achieve Substantial Reduction In Terms Of Man Days, Production Cost, Raw Materials And Energy Consumption.
Effective Communicator Combined With Flexible And Detail Oriented Attitude; Ability To Interact Effectively With People At All Levels 

Future Goals

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