Ref. No. : CA - 5963 - (Production - Machinery – with 31.2 years in Plastic Industry)

Education

Diploma in Mechanical Engineering from Gujarat Technical Examination Board, India in 1993

Skill Sets

Around 15 years’ widespread experience in the areas of Production Management, Quality Management, Process Engineering and People Management in the Plastic and fabrication Industry.
Expertise in managing production activities and streamlining processes / procedures to facilitate smooth production process & enhance productivity.
Versed with operations of Shot Blasting Machines, Dust Collector and Surface Finishing Machines.
A keen planner & strategist with managing moulding operations in compliance with standards with key focus on profitability by ensuring optimal utilisation of resources.
Skills in conceptualising and effectuating process initiatives to enhance the production efficiency.
An effective communicator with exceptional analytical, negotiation, relationship management and problem solving skills.



Work Experience

Sr. Engineer (Machine Shop)
Since Sep’ 08
Company Profile : Leading company manufacturing Machines like; Shot Blasting Machines, Dust Collector and Surface Finishing Machines.
Accountabilities:
Managing production of machine parts of Shot Blasting Machines, Dust Collector and Surface Finishing Machines.
Planning design & dimensions and production sequence with quality output to meet the target delivery schedules.

Sr. Engineer (Service/Operation/Production)
Nov’ 97 – Jul’ 08
Saudi Salt Refinery Works, Jeddah
Accountabilities:
Managing operations for Machine Shop including daily checking and troubleshooting of Injection Moulding & Blow Moulding Machines, Air Compressor. Hydraulic and Pneumatic Machines.
Handling maintenance & operations for BEKUM (Germany) BM101D, EBI, Injection Moulding Machine of BoY50, Boy 15 (Germany), Haitian 120 (China) and Menon & Menon 180 (India).
Handling maintenance and operation of air compressors like ATLAS COPCO [GA-75, GA-345, GA-45] and Grinding Machines.

Production Engineer
Apr’ 94 – Oct’ 97
Gujarat Machinery Manufacturers Ltd., Gujarat
Maintaining production of chemical process equipments like Heat Exchanger, Pressure Vessels, Nutsch Filters and Columns as per job schedules.
Planning as per designs, dimensions and production sequence with quality output to meet target delivery schedule.

Production Planning & Control
Monitoring production plan with respect to budgeted cost, demand forecasts, time over-runs to ensure timely execution of production.
Undertaking the preventive maintenance of mould and machinery to avoid breakdown.
Gathering / executing the information of manufacturing processes such as planning, programming and productivity.
Estimating plant & machine capacity, allocating planned programme on machine while considering right manpower to achieve quality without forgetting target oriented productivity.

Process Management
Effectuating cost saving initiatives by introducing advance product; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination.
Facilitating and controlling timely mould loading & unloading and new mould trail as per plan.
Analysing right dimensions of extruder die, wire guide or tip and evaluating reel capacity.
Reducing the machine down time by finding out exact cause of troubles and minimising the scrap.

Quality Management
Controlling & squeezing process deviation and maintaining the specified quality standards.
Monitoring adherence to quality systems and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Preparing data and documentation as per quality standards; developing & implementing solutions.
Conducting various tests & inspections to ensure that products developed are in compliance with pre-set technical specifications.

Team Management
Developing, managing & monitoring performance of multi-skilled work force and conceptualising need-based training programs for performing maintenance operations.
Planning of the workforce, shift management activities, appraising the performance of the members and providing the feedback.
Managing industrial relation and delegating work schedules for smooth functioning of operations & leading people working at all level in an organisation.



Future Goals

Seeking assignments in Production Planning & Control with an organisation of repute in the Plastic Manufacturing Industry

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