• Gender: Male
• Age: 44
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  480000 /Annum
• Expected Gross Salary: INR  720000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere in India
• Work Experience: 24.5 Year(s)

Education

Diploma In Plastics Mould Making Technicians From CIPET (Central Institute Of Plastics Engineering And Technology) Hyderabad, With 70% In 1999-2001
I.T.I – Machinist From Fathima Indurstrial Training Centre. Warangal In 1996-1998
SSC From State Board Of Secondary Education Vijayanagaram (Vill)- Adilabad (Dist) With 72% In 1995 -1996

Skill Sets

Rich experience of more than six years in core manufacturing industry.
Working in RN & AW Machine shop Manufacturing of RN & AW Kits assembly.
Man Power Handling More than 100members in the Department.
Involved in the setup of assembly in new projects (Rotary Compressor & Condensing unit).
Key member in the modifications done to convert RN higher version model to RK lower version model of assembly.
Process improvements, Rejection Control, Quality improvements, SPC, Kaizen activities, DWM (Daily work management) etc.
Work Experience with welding. (Resistance and Mig welding).
Worked with maintenance department.
Identifying and conducting cost reduction activities.
Work experience with Production and process improvements.
Analysis on rejections in order to implement corrective and preventive actions.
Work experience on dip painting, baking and dehydration methods.
ISO 9001:2000.

Work Experience

Sr. Engineer - Operations (Department of M E D (Tool Room)
Since July 2005
Company Profile: Manufacturer of compressors for air conditioning and refrigeration applications.
Job Profile:
Preparation of Quality plans, FMEA & Control Documents.
Setting Quality Standards as per specification.
Meeting monthly production targets.
Co-ordination with logistics for dispatches as per requirement by system Credits.
Implementation of KAIZEN, 5-S, POKA-YOKE, SUGGESTION SCHEMES, DWM, Etc,
Updating ISO documents.
Preparation of Control sheets, data sheets and Sop’s.
Preparation of monthly rejection reports internally and externally.
Identifying CTQ’s.
Implementation of SPC and other quality tools.
Analysis of Rejections & Implementing Corrective & Preventive actions.
Planning material and work force for production.
Looking of whole Project operations in Oracle Apps (11.5.10.2) at Production Instance.
Chief Accomplishments:
Stabilized the performance test data parameters.
Reduced cap welding rejections at welding and leak testing line from (15% to 1%).
Reduced Suction Adaptor weld leaks rejection from 2.5% to 0.1%.
Reduced more than 50% cycle time at cap welding which helped a lot in meeting the production targets.
Reduced puddle-welding leaks from 5% to 1%.
Applied Smed technique at Footplate welding machine.
Removed the misalignment of rotor and kit at rotor and kit assembly machine, which reduced the rejection of rotors.
Value stream mapping at Housing, Assembly, Welding and Packing line.
Process mapping and FMEA done for AK reciprocating kit gasket selection.
Implemented 1.6-core wire instead of 1.2 for cycle time reductions different Mig welding stations.

Engineer - High precision Grinding works
2004 - 2005

Engineer
2003 - 2004
Ranu Hitech Industries Pvt. Ltd.

Engineer
2001- 2003
Showri Precision Engineering Works - Balanagar, Hyderabad

Future Goals

To seek a challenging position in the area where I can utilize my skills and knowledge towards the organization’s goals and objectives, to learn more about the latest technologies and systems