Diploma in Mechanical Engineering Annai Velanganni Polytechnic Anguchetty Palayam, Panruti in 2006
S.S.L.C from Govt. Higher Secondary School, Pudupet, Panruti (T.K), Cuddalure,Tamil Nadu in 2003
Inventory management practices.
Process improvement.
People management and development.
Supply management.
Production control.
Machine Maintenance
Senior Engineer- Production
Since June’13
Company Profile: Leading manufacturer of automotive batteries
Engineer Production
Nov’ 08 to May ’13
Company Profile: Leading manufacturer of automotive components, batteries
Senior Engineer Production
May’06 to Oct '08
Company Name: TATA Autocomp GY Batteries Limited
Job Profile:
Managing and improving production processes to enhance product quality and maximize efficiency.
Identifying problems or bottlenecks in the production processes.
Directly supervising hourly production.
Tracking operator absenteeism and time-keeping.
Ensuring the safest working environment possible for perators.
Planning, assigning, and directing production work.
Appraising operator performance.
Rewarding or disciplining employees.
Periodically carrying out office work.
Addressing employee complaints and resolving any problems.
Actively working to eliminate hazards that may cause injury.
Organizing and prioritizing production needs.
Carrying out accident investigations.
Making sure that products are to the highest grade and production standards.
Creating an environment that is conducive to teamwork.
Making sure that paperwork is in place for audits.
Follow the 5S and clear the TPM task wit in time given.
Cycle time reduction on various machines through Modification.
Implementation of Machine modification in view of New Product launch.
Confidence to erect, Install and commission and production in Hydraulics and Pneumatics machine.
If any minor & major problem in mechanically I will done it myself.
Confidence to meet target
Achievements:
Reduced rejection to the level of less than 1% from 2.5 %level
Improved the yield from 90% to 95% in casting by reducing the dross
Reduced the overall loss time by 20%
Improved the skill level index of the operatives by on job training.
Implemented for new machine.
Increase production achievement level of 8000 no’s to 12000 no’s.
Installation of casting machine within a shift (8 hr).
Commissioned 4 nos. of new common feed line systems in casting and installed 10 nos. of 40 c casting machines and 1 no. of 332c casting machine.
Attributes
Worked with Eastpen Engineering Company, United States of America for new technologies.
Worked with Li-shan Machinery, Taiwan Engineer and installed new Li-shan ball mill within 2 weeks.
Worked with GS Yuasa Corporation, Japan Engineer and installation of casting machines.
Worked with HADI accumulator machines, Austria Engineer and installation of die casting machines.
Worked with Shin Kobe Engineer and installed medium type VRLA battery manufacturing assembly line.
Worked with Shin Kobe Electric Company, Japan Engineers for installation of 7AH small battery manufacturing facility in my area and commissioned within a month.
Trainings Attended
Inspection and Orientation Training Programme in Larsen & Toubro- Komastu Ltd. Bangalore (For Pocline and Komatsu Items).
Statistical Process control (SPC) and Statistical Quality Control (SQC) & 5S training in Sipcot Industrial Association, Hosur.
Mechanical and Metallogical Testing of Distractive and Non-Distractive Tests in Regional Testing Centre, Chennai
Internal Auditing and ISO 9000 Awareness Training Programme in Quality Evaluation and Systems Team Pvt. Ltd., Bangalore.
Supervisory Skills Training Programme by Nathan and Nathan Consultants.
TPM Awareness Programme by TPM club of India (Mr.Charles Pinto), TPM Training & Education Programme by CII (Mr. Narashimman & Mr. Venkatraman), Kobattu Kiezen Programme by TPM Club of India (Mr. Srinivasan).
Undergone training in M/s. Teckcominco, Canada for learning new battery technology Strip caster & Expender, for production and maintenance operations.
IT Forte
Well versed with MS - Office, MS-Excel including advanced excel functions, MS Power Point presentation, MS Outlook, Internet Applications, Auto CAD, SAP.
Professional Snapshot
A competent professional with over 9+ years of experience in the field of Plant Operations, Production, Maintenance.
Hands on experience in Hydraulics and Pneumatics Machine, PDC (Pressure Die Casting) Machine, Heavy Equipment Machinery, Injection molding machine, Blow molding machines.
Proficiently in erect, Install and commission and production in Hydraulics and Pneumatics machine.
Knowledge of TPM, 5’S Technologies, SO 9001 - 2000, ISO 14001 - 2008, OSHAS 18001
Possess strong communication, inter-personal and problem solving skills with an ability to work in multi-cultural environment.
Seeking Engineering assignments in the field of Plant Operations / Production /Maintenance with an organization of high repute
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