Ref. No. : CA - 4313 - (Production - Blow Moulding – with 22.9 years in Plastic Industry)

Education

PGD-PPT (Post Graduate Diploma in Plastic Processing Tech.) From Central Institute of Plastic Engineering & Technology (CIPET) Chennai, India.
B.Sc. From VKS University.

Skill Sets

Production Planning & Control
Quality Assurance
Process Enhancement
Occupational Health & Safety
Manpower Management

Work Experience

Sr. Engineer - Production
Since September 2010.
Company Profile: Manufacturers of customized blow and injection molded parts, Jars, containers (bottles and jars), Preforms in polyethylene terephthalate (PET), multilayer, high density polyethylene (HDPE), polypropylene (PP) and other variety of polymers. Manufactures packaging materials for special applications in food products, beverages, pharmaceuticals, cosmetics, agro-chemicals and allied sectors.
Job Profile:
Independently managed Single stage stretch Blow Molding M/C: ASB 50MB (V2), ASB 70 DPH V2, V3&V4, ASB 70 DPW, ASB Nisei Japan. & INDIA.
Handling of Print link (Two Stage Stretch Blow Molding),with two cavity.
Injection molding Ferromatik Milacron 150 & 175 Cincinati milacron 120.
Handling of running production Trouble Shooting, Mould change, mould maintenance, M/C maintenance
Handling of Material like as HDPE, PP and PET.
Prepare and Maintain proper documentation compliance.
Achieving process plan as agreed time schedules within the defined quality and safety standard.
Control and maintain the cost for product yield and product wastage and manpower as per budget.
Taking the different types of mold Trial, color Trial as per plan.
Analyze and report the task assigned.
Ensure quality products manufactured meet product specification.
Manage workforce.
Ensure all activities are carried out timely, viz. daily production volumes postings in line with actual Volumes, breakdown notifications, checking daily PPM, stock checks.
Ensure Safety, GMP, include Hygiene and Housekeeping is maintained and improved within the team and that all operations are conducted within the specified quality Standards and Parameters. Implement internal systems, work flow and quality standard.
Training and development activities in the shift.
Daily arrange the MOM meeting (Minutes of meeting).
Periodical Reporting to Plant Manager

Sr. Production Officer
Aug. 2007 - Sept. 2010
Company Profile: An ISO 9001:2000 certified company by DNV in field of PET Moulding & packaging: Bottle & jar.
Job Profile: :
To maintain and look all activity in the organization.
Bulk knowledge of all type of trouble shooting of Injection Stretch Blow Moulding (Including Mould, M/C & Process).
Well versed with Nessai Axial Injection Stretch Blow Moulding M/C such as ASB70DPW, ASB-650EXH & NH, ASB70DPH, ASB250EXH, ASB50MBv2, ASB50MV3, ASB-PF3(1B).
Experience of two Stage Blow Moulding M/C like SIDEL, SUYESHPET, PRINT LINK, SIDEL SBO2.
Handling of M/C installation, Mold installation & Mold Maintenance.
Handling maintenance of Hot Runner mold, Chiller, Dryer, dehumidifier, cooling tower. MTC. Movacolor doser, PET bottle printing M/C.
Analytical & Technical problem solving & good decision-making.
Development of Strategies to minimize the rate of Rejection.
Handling of Material like as PP, PET.
Control Man, Machinery & Material so as to Optimize the Productivity.
Maintaining the Quality of product as per Quality of customer.
Maintaining Good Housekeeping of Shop Floor & Mold Housekeeping
Fill up the ISO document as per as organization
Solve the molding problem By RCA (root cost analysis) & CAPA (corrective and preventive action) method.
Daily directly reporting to Production manager and Work shop manager

Production Engineer
June 2005 – August 2007
Nilkamal Plastics Ltd,
Company Profile: An ISO 9001 and QMS Company Certified by TUV in the field of plastic Molded Furniture and Plastic crates industry.
Job Profile:
Lead a group & ensure that all adhere to production planning & QC protocol.
Maintain productivity as per required target with quality.
Making implementation of production plan.
Bulk knowledge of all type of trouble shooting of Injection Moulding (Including Mould, M/C & Process).
Well versed with Injection Moulding M/Cs like, Jonwai-850T, Omega 450T, CLF-1000T, Mir 675, Mir-1050, Windsor 300.

Q.C. Assistant
May 2002 - May 2004
Bikaner Plastoflex
Company Profile: Engaged in manufacturing of containers & jar.
Job Profile:
Maintaining ISO documentation
Pre dispatch checking
Visual Online inspection
Conduct all tests for product as per ISO standards like Dimensional analysis, Volumetric analysis, Drop test, Handle pull, & Top load.

Future Goals

To pursue a challenging career in Quality Management, Manufacturing, Product Development, Process Engineering with reputed FMCG / Plastic / packaging / Beverage Manufacturing and Distribution organization and to utilize my technical, managerial and organizational experience, skills and knowledge for the definitive benefit and continual improvement of the organization.

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