• Gender: Male
• Age: 29
• Designation: Senior Engineer- Production Injection Molding.
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: India
• Work Experience: 7.2 Year(s)

Education

B. Tech. / B.E. (Plastic Engineering) from CIPET Lucknow, (Uttar Pradesh Technical University, Lucknow), in 2018 with secured 70%.
12th from C.B.S.E BOARD New public inter college, Lucknow with secured 73%. (2014)
10th from C.B.S.E BOARD Kendriye Vidyalaya no. 4 Ambala Cantt with secure 80%. (2012)

Skill Sets

Hands on experience of overall inspection, handling customer and improving the process with quality control
Capable of leading the team while taking charge and ensuring target achievement.
Strong leadership attitude with effective communication and negotiation skills.
In process Audit for reduction in customer issues and PPM reduction.

Work Experience

Senior Engineer- Production Injection Molding.
From : Apr 2019 To Till date
Company Profile : Manufacturing of finest metallic components

Job Profile :
Safety: -
Senior Engineer- Production Injection Molding.
a) Ensuring safe operating practices are deployed as per SOPs and compliance to QMS systems in own area of
operation.
b) To ensure timely completion of all the countermeasures for safety like PPE.
c) To maintain the 6S level on Shop floor.
d) To provide awareness among employee for safety on shop floor.
Quality: -
To work Pro-actively for reducing generation of defects
To work Pro-actively for Flow-out of defects in Next process
To ensure proper adherence with quality standards as per the customer requirement
To impart training to all operators for problem solving approach
Adherence of TQM system
Reduction on PPM
Productivity: -
To Run the machine at defined Cycle time.
To increase machine availability rate
To eliminate Rework generation in process
Trouble shooting and failure analysis through systematic approaching using analytical tools and techniques.
OEE Monitoring and take CAPA against OEE below 85%
Cost Reduction: -
To improve the life of all the key consumables
To Ensure timely and successful trial with alternate sources
Manpower development: -
Education & Training to be given to all the operators about the machines, systems and modern concept of
KAIZEN,6S & Safety
On job training to be given to operators related to working on the machine
To promote 100% involvement of employees in Quality Circle
ORGANISATIONAL EXPERIENCE
System audits: -
To ensure all the process parameter are running within the standard value.
To maintain the 6S level on Shop floor.
To ensure updating of all the Control charts on daily basis
Shop floor control: -
To Ensure all the operations are carried out by operators as per the system and Job standards.
To communicate daily issues of shop floor with all the operators.
To interact with Maintenance / Quality sections to resolves daily Gaps in Plan vs actual
Rejection analysis
Execution of Monthly Improvement plaImprove 6s level on shop floor
Material Handling on shop floor.

Senior Engineer
From : Jun 2018 To Mar 2019
Company Profile :Manufacturer Company

Job Profile :
Expertise to solve technical issue of plastic Injection molding process.
Exposed to International Quality standards ISO:14001, OHSAS 18001
Overall, In charge of Plastic Injection Molding Department
Handling Daily Production Planning and Improvement Activity
Study & Improvement activities carried for new mold trail.
Monitoring & Improvement of OEE of molding shop floor.
Train and encourage all workmen for proper safety and kaizen Improvements.
Handling of new mold trail for its further approval.
Material Processes like PC, PMMA, PE, NYLON-6, ACETAL, ABS, PPCP, PVC, HIPS, PC+ABS, etc.
Handling Customer Complaints, Warranty parts analysis, counter measures and closer with POKA-YOKE.
Active Participation in New Development parts/ Product.
Handled customer complaints besides doing root cause analysis through different quality tools like 5 Why andFishBone Analysis.
Suggested and implemented the corrective and preventive measure to eliminate the root cause.
Conducted Kaizen for Process and Quality improvement through PDCA cycle.
Carried out inspection as per MISP at every stage of production to minimize the errors and helped in continual improvement within the organization.
Responsible for maintaining and controlling of all Limit /Reference samples used during inspection.
Responsible for timely ERP data entry.
Responsible for Maintaining/Controlling of all Projects Documents(latest level).
Prepare Mold Maintenance Request Sheet as per Inhouse and Customer Related Problems.
Red bin analysis with counter measure.
Product inspection and layout inspection according to control plan.
Prepare SOP (Standard Operating Procedure).
Manage the Continuous Quality Training, assessment and Human factor of the staff
Plastic Injection Moldings Materials, Plastic Process.
Measuring Instruments: Vision Measuring Machine (VMM), Digital Vernier Caliper, Digital Micrometer, Melt flow Index, Height Gauge, Plug Gauge, Pin Gauges, Profile Projector, Filler Gauge etc.

Future Goals

Scaling new heights of success and leaving a mark of excellence in assignments which involve analytical capabilities and professional growth in Production & Quality Profile, preferably in Automobile Industry/ Plastic Injection Molding Industry.