• Gender: Male
• Age: 51
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  420000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 25.9 Year(s)

Education

Post Graduate Diploma In Plastic Processing Technology from Central Institute of Plastic Engineering & Technology, Lucknow, Under Ministry of Chemical & Fertilizer in 1998

B.Sc. (chemistry, physics) from Gorakhpur University, Uttar Pradesh in 1995

Skill Sets

Production Operations
Planning day-to-day work, budgets, production schedules along with resource allocation and machine loading for optimum output
Appraising prevalent production systems/ processes, identifying loopholes, if any and undertaking result-oriented measures for alleviating them and documenting the same

Quality Management
Ensuring adherence to the quality standards and overseeing implementation of various stages of workflow using quality tools
Conducting internal process audits & process reviews for ensuring strict adherence to the process parameters/systems as per defined guidelines

Process Engineering
Realizing process improvements, applying different tools & techniques in various business processes to enhance productivity & profitability
Reviewing policies & procedures and suggesting improvements to pursue zero uncontrolled spills / environmental complaints and zero harm to environment

Work Experience

Production Engineer
Since May 2013
Job Profile:
Working towards set up of new project - Micro Irrigation Division (Dripper Manufacturer) and handling activities like:
Erection & commissioning of Injection moulding M/Cs with utility &auxiliaries
Recruiting man power for project
Finalizing HDPE, MDPE raw material & master batch shades for product and Corrugated box & Liner design with specification
Imparting trained for Production & Quality Team
Imparting training on Shop floor to subordinates on daily basis to enhance productivity
Maintaining documents as per ISO standards
Coordinating with departments like Quality, Maintenance, Process and Utility for what please provide details
Participating daily basis meeting with Management
Looking after product changeover, new mould and material changeover trial

Senior Engineer - Injection Moulding Department, Oct 2010 to Apr 2013
Engineer - Injection Moulding, Oct 2007 to Sep 2010
Deputy Engineer - Injection Moulding, Oct 2005 to Sep 2007
Assistant Engineer - Injection Moulding, Jun 2004 to Sep 2005
Company Name: Moser Baer India Limited
Company Profile:
Job Profile:
Served as Team Leader and assisted in increasing productivity, yield and O.E.E.
Worked towards reduction of down-time & down grading
Guided & supervised a team of 15 Engineers and 184 Moulding M/Cs Shop-Floor
Imparted training and induction program for new joinees
Rendered helped & assistance to TPM Team regarding CD-R process, moulding machine and application techniques
Carried out various project related to cast saving, energy conservation and process improvement under the six sigma methodology

As Engineer - Injection Moulding
Accountable for process establishment & control with minimum rejection as well as optimization and control of process related to all electrical and mechanical parameter of CD-R, Stamper loading and unloading
Participated in maintenance of mould & m/c

Production Engineer
Sep 1998 to Jun 2004
Company Name: Innovative Tech. Pack Ltd
Company Profile: It is a PET Industry of Engineering Plastic.Manufacturing of Jars for Perfetti India Ltd, Kisan Industry and bottle for Coca cola Ltd.alsoLiquor bottle for Rampur Disttliries Main process are Injection stretch blow moulding and mechanical machine
Job Profile:
Manpower handling , Process parameter controlling.
Trouble shooting.
Preventive and Predictive maintenance on routine basis in co-operation with
many departments.
Implementation and maintaining 5’s in shop floor, Maintaining ISO records.
Quality assurance Documentation etc.

Equipment Purview
Merit of handling
Materials like: PC, PP, PET, HDPE, LDPE, LLDPE and MDPE
Moulds like: Multi cavity Hot Runner Mould, Single Cavity Mould, Hot Runner System (Husky)

Machines like:
Injection Moulding & Injection Stretch Blow Moulding M/C
Moulding M/Cs - Netstal (ELION 220 TON), Netstal (Discjet-60 Ton), JSW-40EL-II (Multimedia Master), Nissei based – 70 DPH, ASB-250, SIDEL (For Coke Bottle)
Robot - Yushin Japan and NSK Germany
Central Material Feeding System with humidity chamber from Piovan Italy and LTM Moton Germany

IT Skills
Proficient in MS Office (Word, Excel, PowerPoint) & Internet Applications

Profile Summary
Performance driven & result-oriented professional with 15.5 years of experience in entire gamut of Production Operations.Proficiency in enhancing the production operations by optimizing resource utilization, increasing productivity & operational efficiencies.Expert in defining & implementing Quality Management Systems for product development.Championed in enhancing the production process operations, optimizing resource, utilising capacity and saving cost.

Adept in developing & streamlining systems with proven ability to enhance operational effectiveness and meet goals within the cost, time & quality parameters.Adroit in implementing processes & improving techniques on the production floor as per the guidelines.Hands-on experience in setting of Pick & Place Robotic Arm of Moulding M/C. Area of excellence includes: Resource Optimization, ISO Implementation, Lean Manufacturing, 5S, Kaizen, TPM, Six-Sigma, Manufacturing reliability, ERP Systems.

Possess in-depth understanding of very fast moulding process (Low Cycle Time). Proven track record of utilizing process-oriented approach towards the accomplishment of cost, profit, service and organizational goals.Competent in managing operations and quality with key focus for growth of top line & bottom line profitability.An enterprising leader with excellent planning, interpersonal, problem solving and analytical skills.

Proficiency Forte
Production Planning & Control
Quality Management & Inspection
Manufacturing Operations
Process Enhancement
New Product Development
Cost Savings & Optimization
Technical Support & Troubleshooting
Maintenance Operations
Documentation & Reporting
Statutory & Regulatory Compliance
Training & Development
Material Management

Knows the Business: Possess demonstrative capability of transforming business by going beyond the boundaries of traditional people capital support

Personal Credibility: Uses personal credibility to influence outcomes beyond own business & functional area

Strategic Contribution: Can direct business in new & growth areas and motivate people to perform beyond their normal past demonstrated skills / levels

Skillful Execution: Makes things happen against the odds in a collaborative way

Major Accomplishments:
Acknowledged with 3 &5 year Service Certificate with Silver Medal from DGM (HR).
Played a vital role in reducing Dripper Moulding cycle time from 7.2 sec to 4.95 sec and again from 4.95ec to 4.50ec then to 4.50sec to 4.20sec on Low Cost Dripper
Steered efforts in reducing cycle time on Special Grade MDPE raw material from 6.25 seconds to 4.50 seconds
Successfully developed new product - Flat Dripper for irrigation in place of cylindrical dripper at same discharge rate which helped in minimizing manufacturing cost
Distinction of planning & coordinating during New Product Development like:

CD-R to DVD-R conversion
Mini Size CD-R
Low Cost CD-R
Off-set printable disc

Future Goals

Set Up Own Industry Of Injection Moulding In India With Advanced Technology