• Gender: Male
• Age: 39
• Designation: Senior Engineer
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 14.3 Year(s)

Education

MBA in Operations Management From National Institute of Management Studies, Sikkim Manipal University in 2014

Post Graduate in Plastics Processing and Testing technology From CIPET, Mysore in 2011.

Graduate in Mathematics (Hons) From Muzzaffarpur University, Muzaffarpur in 2008.

H.S.C. From C.R.K College, Bihar State Board in 2005.

S.S.C. From R.K High School, Bihar State Board in 2003.

Skill Sets

Windows.
Proficient in MS Excel, MS PowerPoint and MS Word

Work Experience

Senior Process Engineer
Since Jan 2016
Company Profile: Manufacturer of blow molded plastic bottles, containers, jars, cans, eye droppers, injection molded caps, closures, measuring cups and small industrial components.

Process Engineer
Jun 2013 to Dec 2015
Company Profile : Leading Manufacturer of Plastic injection molding, injection molds, die cast molds.
Job Profile : 
Manpower reduction projects in critical assembly areas to reduce waiting time.
Responsible for Process Planning and Production of 34 injection moulding machines.
Daily Work allocation, supervision and review of over 25 technicians and 50 operators. 
Responsible for new product fixture and mould development based on customer requirement.
Implementation of cost reduction measures and process improvements in mould designs and production.
Created and documented Maintenance procedures, Work Instruction and Work Aids as per ISO 9001 for moulding machines.
Carried out process and machine capability studies for moulding machines.
Developed and implemented TPM plan for critical machines.
Reviewing and supervising Preventive Maintenance for Gauges and Fixtures.
Worked on projects to reduce the percentage rejection rate.
Developed training modules for new employees and supervising the training activities.
Carried out internal audits for new product development.
Working on production and development different automotive, medical, electronics, household and aerospace plastic moulded components.

Production Supervisor
Aug 2010 to Jun 2013
Company Name : Optics and Allied Engineering Pvt. Ltd.
Job Profile : 
Responsible for 13 Injection Moulding machines, moulds and toolings.
Carried out projects in design and building of fixtures, establishment of production line, preparation of Control Charts and Work Instructions and sending reports for customer approvals for new projects.
Handled both domestic and foreign customers for automotive and aerospace projects.
Provided On Job training for skill enhancement to new operators and On Job Trainees.
Shift Management and work allocation for operators.
Supervising material replenishment for Injection moulding machines.
Reducing rejection rate and solving breakdowns for continuous production.
Achieving daily set production targets and providing reports to the Senior Management for review.
Development of Preventive maintenance schedule for Injection moulding machines

Highlights:
Received an appreciation from customer for Quality and On time delivery.
Appreciated for training and development programmes for employees.
Appreciated for Implementation of Safety Standards for moulding shop floor.

Industrial Training
TQM and ISO 9001 from Micro Plastics Pvt Ltd.

Academic Projects
Title: Production Planning and Inventory Control
Duration: Six months (May’14 to Sep’14)
Description: Analysis of Production Planning and Inventory Control for continuous batch production.

Title: Plastic Processing and Mould Development
Description: Developed and designed mould assembly for production of high precision components

Core Competencies
Working for manufacturing of different automotive, medical, electronics, household and aerospace plastic moulded components.
Ensuring accomplishment of production targets and preparing daily activity/audit reports and organizing meetings with supervisors and workers on the shop floor
Using global standards to develop & maintain a production system
Monitoring production complaints on daily basis and preparing action plan to eliminate them
Reducing rejection level & rework through continuous up gradation of quality circles to observe better compliance in line with changing customer requirement
Taking stringent quality measures including preparation/maintenance of necessary documents to ensure compliance
Handling new product design &development plans for a product or product line 
Carrying out breakdown/preventive/shutdown maintenance by identifying the root cause and solution for the problem associated with process plant operations
Validating the day to day maintenance plan and assessing the operational resources required for its execution.

Profile Summary
Experience Production Operations, & Maintenance.
Technical expertise in the field of plastics processing, testing and moulding technology. 
Responsible for 34 - injection moulding machines in production shop floor.
Exposure in implementing production plans & schedules for manufacturing of the products and in managing production shifts & maintaining online quality parameters.
Exposure in Quality Management Systems.
Adroit in managing operations and maintenance activities in plant with a view to enhance the operational efficiency of equipment.
Deft in liaising and networking with people across hierarchical levels for proper shop floor management.
Abilities in working on production initiatives, thereby meeting the targets & achieving annual costs savings.
An effective planner with good people management, problem solving, communication and interpersonal skills.
Handling a team of 75 people including 25 technicians and 50 operators.

Future Goals

Seeking assignments inProduction & Operations Management, Maintenance, Quality Managementand Supply Chain Management preferably in manufacturing industry.