• Gender: Male
• Age: 45
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  300000 /Annum
• Expected Gross Salary: INR  500000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Pune, Delhi Region
• Work Experience: 20.7 Year(s)

Education

2005-07 - Post Graduate Diploma in BM From I. B. M. R. Pune
2004 - Post Graduate Diploma in P.P.T. (Plastics) CIPET, Hyderabad.
2000 - B.Sc. From D.D.U. Gorakhpur University.

Skill Sets

Managing production related tasks including Monthly, Weekly & daily production planning.
Scheduling and Staffing of Production work force.
Implementing new process concepts for production optimization, yield improvement and inventory management.
Ensuring compliance of various quality measures.
Optimising man & machine utilisation to achieve planned production targets through SAP.
SPC documentation, Control plans, FMEA.
Execution of system like KANBAN, KAIZEN, TPM, 5S, DOE, POKA-YOKE & SIX SIGMA.
Following 7 QC Tools.
Sound knowledge in Autonomous maintenance.
Practicing quality standards with key emphasis on improving quality.
Follow-up with other concerned Department for better Productivity.

Work Experience

Senior Engineer- Production.
Since Nov. 2007
Company Profile : Leading company offers a wide range of products and solutions in the field of precise Irrigation and Intensive agriculture cultivation. Solutions includes complete tailored Drip and Micro irrigation systems and Turn-Key projects for All Agriculture sectors such as Row Crops, Horticulture, Green Houses, Plantations, Orchards, Nurseries and more.
Job Profile
To understand the Problems and Priorities of the day.
To allocate the machines to Operators.
To confirm the Productivity and Quality of the running production.
To arrange for reworking and segregation if any.
Shift wise co-ordination between various departments.
To arrange for Mould Change as per Production Targets.
Taking necessary decision for correcting Process, Mould and Machine.
Providing Material Requisition for Raw Material, Packaging Items, Consumables, etc.
To reconcile raw material on daily basis.
Maintain various types of Documentation for Production.
Accessing SAP (Enterprise Portal) Reports.

Engineer –Production
From June’ 06 to Oct 07
Videocon Industries Limited, Aurangabad

Technician – Mould shop
From Aug’ 04 to May’ 06
TATA Auto Plastics Systems Limited, Pune

Projects
Project 1
Title: “Mould Change Time Reduction”
Organisation: TATA Auto Plastics Systems Limited
Duration: 90 Days
Team Size: 05
Role: Team Member
Result: Reduced Mould Change time by 25% from 20 min. to 15 min.
Project 2
Title: “Reduction in Moulding Rejection”
Organisation: Videocon Industries Limited
Duration: 45 Days
Team Size: 08
Role: Team Member
Scope: Reduced the Moulding Rejection by 85% from 18% to 3%.
Project 3
Title: “Mould Change Time Reduction”
Organisation: Videocon Industries Limited
Duration: 45 Days
Team Size: 08
Role: Team Leader
Result: Reduced Mould Change time by 40% from 90min. to 60min.

Technical Skills:
Understanding manufacturing process for plastic.
Handling of PLC controlled Injection Moulding Machine (Ranging from 60 Ton to 2700 Ton).
Machines Handled like Battenfeld, L&T, Engel, CLF, LGH, Nissei, Haitian, Cincinnati, Arburg and JSW.
Robot Operation Programming for Battenfeld, Wetec & Axef.
Materials Handled like HIPS, ABS, PP, PMMA, SAN, NYLON, DELRIN, PC,PBT etc.
Operation EOT cranes.
Mould change through QMC .
Flexible to JIT & KANBAN environment.
Achieving production target as per KANBAN.
Reducing lumps & rejection.
Process set, control & standardization in a hie speed automatic production.
DOE for New mould.
Trouble-shooting in online process.
Raising and Implementing for Engineering Change Order or Request as per the requirement and Design of the component.
Study and analyse workflow to design solutions .
Knowledge of Configuration of Material Requirement Planning for Repetitive Manufacturing. Knowledge of discrete manufacturing.
Knowledge of Quality, which includes Clearance of Lot, Attaching Inspection Plan, Defect Recording, etc.
Production Planning and control with Lean Manufacturing.
Hot Runner Mould with Multi Core Operations.
Assess scope of studies & suggest solutions through SAP.

Future Goals

To make a good technical person in plastics industry.