Ref. No. : CA - 15576 - (Production - Moulding – with 22.8 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing Technology from Central Institute of Plastic Engineering And Technology (CIPET),Chennai for 1 year full time

Bachelor Degree in Science (Physics & Chemistry) 3 years full time, P.V.K.N Government Degree College, Chittoor, Andhra Pradesh




Skill Sets

Energetic, decisive, result oriented and team player with excellent organization communicational skills.

Work Experience

Senior Prod Engineer
April 2014 - May 2015
Company Profile: Manufacturer of special range of water heaters.
Job Profile:
Dealt with injection molding water heater, water purifier parts taking production out put to meet the goal .
Working on process planning, material management, changeovers and job estimation.
Performing to take mold trials, mold & parameter set up.
To maintain Production plan, manpower management, scheduled plan and shift allotments.
To maintain on-time delivery and work order routine as per work order schedule.
Planning manpower, equipment and spare part control.
Coordinating with QC and production for quality and process improvement for production yield.
To maintain the documents like mold history, corrective maintenance, preventive maintenance schedule for ISO/TS 16949 standards.
Predictive & preventive maintenance and minor Mold maintenance 
To maintain run@rate at supplier end.
Meet the target to achieve good TEEP and OEE under lean manufacturing system.
Active implementation and internal auditing experience in ISO, 5S, and EMS activities.
5’S shop floor house  keeping practice.
Safety practice and creating safety awareness .
Handling Molding and assembly both departments


Process Engineer
July 2005 - June 2013  
Company Profile: A engaged in the manufacturing of injection molded connectors plastic parts for Hard disc Drivers, Hand sets, LCD – units,  and Computer service and storage system. Our Present customers Nokia, Samsung, Seagate, Phillips, Sony,Panasonic and Canon.  
Job Profile:
I have been dealed with precision injection molding connector parts taking production out put to meet the goal .
Working on process planning, material management, changeovers and job estimation.
Performing to take mold trials, mold & parameter set up.
Inspecting the parts using latest precision instruments like TMM, Profile projector and smart scope.
To maintain on-time delivery and work order routine as per work order schedule.
Planning manpower, equipment and spare part control.
Coordinating with QC and production for quality and process improvement for production yield.
To maintain the documents like mold history, corrective maintenance, preventive maintenance schedule for ISO/TS 16949 standards.
Predictive & preventive maintenance and minor Mold maintenance 
Meet the target to achieve good TEEP and OEE under lean manufacturing system.
Active implementation and internal auditing experience in ISO, 5S, six sigma and EMS activities.
5’S shop floor house keeping practice.

Moulder and Quality Controller
March 2003- June 2005
Company Name: Hindustan Latex Ltd
Company Profile: A leading provider of a wide range of contraceptives, hospital and Ayurvedic products  
Job Profile:
Implementing and monitoring quality standards as per ISO-  9000
Processing and troubleshooting plastic parts for Healthcare Industry.
Process optimization, production planning and in-process inspection.


August  2001 – March 2003
Company Name: Excel Plast
Company Profile: A leading Manufacturer & Supplier of Plastic injection molding components, precision plastic injection, mold making 
Job Profile:
Handling production activities.
Mould tryouts and productionising the final part.
Setting parameters in injection moulding machines such as speed, Pressure, temperature, flow controls etc.
Hands on experience in manufacturing  plastic parts for Automotive  and textile industry.
Machine maintenance and mould maintenance L&T demag , Arborg Fanuc, Nissei,Ferromatik Milacron,sumitomo, Engel    
Machine (40 to 1000 tones)
Production planning and maintaining spare parts inventory.
Implementing quality systems.
Expertise in 40-150 tones moulding machines.


Technician
September 1997 – July 2000
Company Name: Vinayaka Polymers
Company Profile: A Manufacturer of Quality Bulk Bags with the young team.
Job Profile:
Setup and operate injection moulding machines.
Set parameter for specified production parts.
Maintain quality standard

Technical Exposure:
Processing : Injection moulding, Blow moulding, Compression, Moulding, Extrusion.
Machine Specifications : Engel, Electronica, Windsor, Jsw,  Arbourg 
Testing : Melt flow index, Impact strength, Tensile strength, Flexural  Strength.
Theory : Fundamental of Processing, Fundamental of testing.
Fundamental Of Product & Mould design, Machine maintenance,      
Organization & Management, Costing & Economics.

Project Work Experience :
Title : Development of Multi Layer Film by Co-extrusion process
Description : casting, calendaring, extrusion and co-extrusion produce
Multilayer films. Co-extrusion is a technique that combines resins in an effective and cost efficient manner and fills a unique position in the Conversion of resins in to high performance films.

Future Goals

To excel in a challenging and competitive environment and to perform as a team player to the best of my abilities.

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