Post Graduate Diploma in Plastics Processing and Testing (PGD-PPT) from CIPET, Bhopal in 2002
B.Sc. (PCM) from B. R. Ambedkar University, Agra In 1999
12th from U.P. Board. In 1996
10th from U.P. Board. In 1993
A dynamic professional with nearly 12 years of experience in injection molding processes, and primary tooling and molding automation applications.
Senior Engineer - Injection Moulding
May 2012 till date
Company Profile: Manufacturer of Safety I.V. Cannula with Adva Needle Technology, Needle Free Connectors, Three Way Stop Cocks, I.V. Infusion Sets, IV. Flow Regulator, Extension Lines, Style/Mandrin with luer lock
Injection Stopper
Injection Moulding Supervisor
Dec 2003 to April 2012
Company Profile: manufacturer of urine bags, catherters, tubes, gloves, mask, Nebulizer, Blood Pressure Monitor, Adult Diapers, Gel Packs, Bed Sore Prevention Kit, Thermometer, etc
Quality Inspector
Aug 2002 to Nov 2003
Company Name: Alka International Ltd
Accountabilities:
Working on ERP-FINSIS (material and goods transaction)
Monitoring and improving Production Efficiency, Machine utilization, OEE, and Material Utilization
Ensuring smooth operations including shift management to maintain productivity
Setting up production targets and ensuring to set targets
Effective man management
Supervising, training, motivating the operations team
Handling wastage control
Online reporting to management
Coordination with maintenance Dept and electrical Dept for the maintenance Activities of the machineries and utilities
Coordination with stores concerning raw material
Giving output as per quality standard and target.
Maintaining 5S, Kaizen activities in respective areas.
Machineries and Mould Exposure:
Machines Handled:
Windsor (120, 650, 800, 850 Ton)
Engel (120 Ton)
Ferromatic Milacron (150 to 250 Ton)
Haitian (80 to 120 Ton)
Polymech Plast (150 Ton)
Gold Coin (110 Ton)
Mould Handled:
Hot Sprue Molds
Three plate Molds
Special types Unscrew Mechanism for inner thread components
Stack Mold
Material Handled:
ABS, POM, Nylon- 6, 66, PP, LDPE, HDPE, PC, PVC, HIPS, SAN
New Product Design/ Development
Monitor and analyze molding process performance for continuous improvement opportunities, researching and implementing cost reduction and product reliability solutions.
Ensuring reduction in development cost, improvement in margins and reduction in time-to-market for new products.
Spearheading design and development activities comprising requirement analysis and planning
Optimizing total product cost by recognizing design quality, costs and effect on vehicle interaction
Project Management
Specify and/or purchase molds, equipment, tooling, and fixtures for new and existing processes.
Consulting with Suppliers as well as Purchasing, Industrialization and Finance departments to determine costs and feasibility of producing a proposed design or design change.
Developing and tracking project planning, outlining and tracking targets for each function in the project team
Overseeing overall development related operations and ensuring timely accomplishment of efficiency and productivity targets
Reducing performance bottlenecks for high productivity by maximizing, men material and machine
Quality Assurance & Control
Handling quality tests and validation of process to ensure completion of projects with in stipulated time / cost parameters, determining the effectiveness of equipment & machinery.
Taking stringent quality measures including preparation / maintenance of necessary documents & conducting audits to ensure compliance.
Facilitating new product development initiatives with Key focus on QCD (Quality, Cost & Delivery).
People Management
Overseeing, directing and leading the technical personnel
Imparting continuous on job training to the engineers for accomplishing greater operational effectiveness
Professional Abridgment
Demonstrated excellence in activities concerned with molding and manufacturing of plastic parts and packaging used in the medical device industry
Deft in set-up, startup, troubleshoot and monitor of plastic injection molding machinery and related equipment
Adept in offering solutions to prevent defective plastic parts Set-Up Proper Parameters for Molding and secondary assembly equipment
Adroit at analyzing product requirements and engineering specifications to determine the best approach for molding and sustained manufacturing
Skilled at recommending designs, design modifications and materials for consistent performance
Hands on experience in installing the machinery to correct specifications, installing the tooling and setting up the process to completion
Possess skills at processing to be carried out with maximum efficiency and minimum turnaround time
Excellent interpersonal, communication and organizational skills with proven abilities leading motivated teams towards achieving organizational goals
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Higher Responsible Position in Production / Operations with a Leading
Organization.
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