• Gender: Male
• Age: 48
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 24.4 Year(s)

Education

PGD in Plastic Engineering From CIPET in 2000

B.E (Mechanical Engineering) From University of Madras in 1999

D.M.E From Sri Venkateswara Polytechnic, Vellore in 1995

S.S.L.C From Siddhartha Sr Sec School in 1992

Skill Sets

A qualified postgraduate in Plastic Engineering from CIPET & Graduated mechanical engineer with 15+ years of experience in production ,process & development
Currently leading the production team for processing and Development as an Senior Engineer
Strong exposure to plastic processing, new product development, New Plastic material development
Experienced in technical management of multiple departments and high priority, high visibility projects
Insightful exposure in development of plastic components.
Excellent trouble-shooting skills, persistence in problem solving, and the ability to coach and mentor others.
An assertive person with outstanding interpersonal, communications, negotiation and people management skills.

Unigraphics, AutoCAD 2000
MS Windows 98/2000 professional, windows vista, MS Office XP

Work Experience

Senior Engineer - Plastics Division
Since Sep 2010
Company Profile: Service Provider Of Injection Moulded Plastic Solutions To The Automotive Industry.
Job Profile:
Developing process parameters and trouble Shooting, testing Methods to improve the quality of the production tools and reducing the rate of rejection and re-work.
Ensuring in process compliance by monitoring processes, identifying defects and making changes for final scale up
Assisting vendor Development and Follow with supplier Parts schedule, dispatch and quality.
Management of production, Paint shop and assembly team in development of plastic products.
Material Productivity
Alternate Material trial and Consumption to reduce Material Cost
Leading a team in Cost reduction projects

Moulding Manufacturing Engineer
Mar 2008 to Aug 2010
Company Profile: Is one of the multinational company in producing Automotive and electronics parts. Main supplier to Nokia in producing injection molded mobile parts. Tool room acts as manufacturing support for production and Assembly
Job Profile: 
Developing process parameters and trouble Shooting, testing Methods to improve the quality of the production tools and reducing the rate of rejection and re-work.
Identifying critical to quality parameters in the process and preparation of quality plan.
Ensuring in process compliance by monitoring processes, identifying defects and making changes for final scale up.
Cycle time reduction and process optimization during production.
Individually contribute day to day production and Tool Break Down.
Developing plans & schedules and ascertaining the requirement of manpower/materials to enable achievement of predetermined targets.
Management of production teams in the development of plastic products.
Preparing Documents like PFMEA, Flow charts, standard operating procedure and standard moulding Parameter

Notable contributions
Analyzed and reduced Black Dot Issues in Transparent parts
Developed Poka-Yoke for production Process
Cost reduction by using regrinding material for painting JIG and Fixture 
Developed And Tested Mobile Parts

Engineer
Sep 2005 to Jan 2008
Company Name: Multilink Manufacturing PTE Ltd.
Company Profile: Manufacturing various types of plastic injection Molded parts mainly for Defense and Medical Products. Company main objective is to give excellent quality and finish for its products with greater dimensional accuracy. Tool room acts as manufacturing support for production, Machining Shop and Assembly.
Job Profile: 
Management of production teams in the development of plastic products.
Co-ordinating the entire domain of production activities like planning, scheduling, resource allocation of assigned task. 
Conduct investigations pertaining to the development of new designs, methods, materials and processes. 
Periodically review the progress, identify critical problems and provide strategy to achieve objectives.
Individually contribute to the day to day production, and development work. 
Developing plans & schedules and ascertaining the requirement of manpower/materials to enable achievement of predetermined targets.

Engineer
Oct 2004 to Aug 2005
Company Name: Eli Industrial PTE Ltd.
Company Profile: Manufacturing moulds and Plastic injection molded components. Company has a highly skilled work force for production and tool room personals. Who work accurately to close tolerance on a range of engineering components, has a range of good quality machines tools and equipment’s. It is also committed to quality, cost, delivery, zero percentage costumer complaints
Job Profile: 
Developing process parameters, testing techniques to improve the quality of the production tools and reducing the rate of rejection and re-work.
Capacity planning & facility planning for new product/production process.
Identifying critical to quality parameters in the process and preparation of quality plan.
Ensuring in process compliance by monitoring processes, identifying any defects and making changes for final scale up.
Cycle time reduction and process optimization during zero serial production.
Preparing equipment/tools list for production as Mould accessories, tools & fixtures.

Notable Contributions
Preparing the activity list/schedules for Production 
Played a key role as member of the mini printer development team

Engineer
Jan 2001 to Jun 2004
Company Name: Champion Plastic India Pvt Ltd
Company Profile: Leading plastic company in Blow moulding and injection moulding. It mainly produces plastic petrol tank, oil tank and its accessories to TVS Motor Company.
Job Profile: 
Responsible for Production output
Resolving troubleshooting and recommending measures to improves productivity and product quality
Monitoring Rejections and to control it
Setting up Molds
Resolving Work problems
Establishing methods to meet work schedules and coordinate work activities with other departments
Scheduling mold change and changing of molds as per plan
Developing molds for new products and taking trial to prove the component
Exposure to Acad and Unigraphics

Line Inspector - Quality Assurance
Jun 1995 to July 1996
Company Name: Cafoma Autoparts ltd.
Company Profile: Manufacturing Crankshaft and cam shafts for Automobiles. Its main customers are HMT Simpsons And Telco.
Job Profile: 
Final Inspecting the Crankshafts as per the drawings and functional requirement as per check list
Inspection of crankshafts at various stages of manufacture.
Communicating and coordinating with the production department in correcting the deviation.
Interacting with Quality assurance department for quality requirement and establishing the method to improve quality
Analyzing the process rejection and taking necessary action to avoid rejections

Training Programs Attended
Personal Effectiveness Program At TVS Management Centre
Team Leader for Cost Reduction Projects training Program at TVS management centre
Training program on Mould and dies from NTTF, Katpadi. 
Training program on safety, first aid and fire fighting skills.

Future Goals

Seeking assignments in Engineering / Development in a growth oriented organization.