Ref. No. : CA - 22974 - (Production Planning - Plastic Products and Processing – with 17.2 years in Plastic Industry)

Education

B.Tech Chemical Engineering From Dr.M.G.R.
Educational And Research Institute, Deemed University, Chennai in 2007

Post Diploma in Plastic Mould Design From
CIPET, Bhuvaneshwar in 2003

Diploma in Plastic Molding Technology From
CIPET, Hyderabad in 2002

S.S.C. From Little Flower Matriculation Higher Secondary School, Chennai in 1999

Skill Sets

Hands on experience in production planning & manpower supervision in the manufacturing environment.
Process development and formulating different polymer & NR,  SBR, Other rubber compounds.
Experience in Research & new product development in polymer & for various packaging application & rubber field
Experience in pilot and commercial scale Injection, Blow molding, Extrusion process, heat pressing and injection pressing & compounding techniques both in polymers & rubber . 
Good experience in Polymer material selection, Processing, Testing with respect to Plastics, characterization and Technical support & assistance to customers.
Good experience in process control to provide support and process optimization projects & control improvements in a renowned manufacturing industry.
Ability to understand and follow machine drawings, blueprints, and process diagrams etc. 
Thrive in a deadline intensive environment, multi-task, perform under pressure and meet deadlines. 
Innovative Kaizen

Work Experience

Sr. Engineer, Tech Chemical for Rubber Formulations and Compounding
Since Aug 2013
Company Profile: Manufacturer of athletic shoes. 
Job Profile:
Production, planning, projects, technical service, supervision, Kaizen development, 5S audit, MQAA, Management standing order practice, HSE Aduit.
Monitoring day to day MQAA, 5S audit, technical development of rubber formulations. 
Technical chemical support to HQ & other manufacturing units.
Coordination in technical projects & supervision of quality issue in adhesive processing’s zone
Banbury operations & roll mill compounding and clandering sheet out and vulcanization operations
Testing of rubber with Rehometer testing, hardness testing and other physical properties analysis.
Manufacturing of rubber bottom compound in Heat and injection press machines
Supervision, QA & AC in State of Art Production operations in shoe manufacturing
Undergone Sr. Manager training with complete process operations in unit.
Rework and recycling management study projects.
implemented kaizen projects to benift organisation and cost, energy and man power saving.

Sr. Engineer R&D in Polymer Packaging Division
Nov 2007 to Jul 2013
Company Profile: Manufacturer of Polyesters PET, PBT, PTT, PEN, PTN and PBN. Specialty Polyesters for high end applications. 
Job Profile:
Production, Process Planning & Quality Management 
Monitoring a 24/7 running Pilot plant, Pilot Extrusion and Pilot Injection molding process and leading a dedicated team of experienced operators.
Work towards achieving the research goals 
Interacting with various departments to follow up for the Trails and testing internally and externally
Generating Processing Parameter and  quality results for various grade of Resin
Procurement, storage and distribution of confidential specialty additives required for the process.
Follow the complete Start-up and Shut down for various grades of resins
Lead the efforts across documentation of research activities.
Provide technical support to manufacturing and Pilot Plant
Maintain the record of the process parameters for repeatability of the each process.
To play an important role in providing technical support and adopting processing parameters for various grades of PET Resins used for Injection moulding

Quality Management:
Calibrating all the equipments periodically for accurate and reliable data generation.
Incorporate Lab analysis data and prepare a comprehensive analysis report for each experiment according to their merits.
Conducting internal audit and external Audit Follow up, Including ISO.
Obtaining FDA, FCN & EU and many more related Quality of the Product.

Characterization & Testing:
Characterization of the polymer alloys/blends & polymer-based composite materials to generate comparable data for evaluation
Processing Section: Microprocessor controlled injection-molding machine, Blow molding, Extrusion process, Thermoforming, Twin screw & Single screw compounding techniques.
Validation process result through Differential Scanning calorimeter, Gas Chromatography, IV, MFI, UL 94, 
Comprehensive knowledge of the test protocols for Mechanical Testing, Physical, Electrical, Thermal, Flame Retardancy testing according to ASTM, UL, DIN, EN
Gas Barrier properties, shelf life studies for barrier related projects with Nano induction and additive incorporation etc with respect to testing of plastics.

Market Research Analyst
Jul 2007 to Nov 2007
Company Name: Kemteks 

Projects Highlights:
Currently handling: 
MQA operational Audit for future projects of company based on rubber formulation.
Technical issue evaluation and solution online.
New machine commissioning & erection.
Polymers & Rubber development & formulation.
Adhesives development & shelf life management.
Vulcanization parameters optimizations.
Product & Process troubleshooting & new formula scale up from pilot process
Kaizen & 5 S development
Cost savings kaizens project 
 
Research & developmental activities at previous company:
Developed Barrier PET with O2 scavengers for beer packaging application other beverage applications 
Developed processing condition for PETN and Barrier PET and various grade.
Developed alkaline block polymer for alkali resistant PET.
Development of Starch based Bio degradable polymer for film applications. 
IQ PBT polymer development.
Naphthalate grades development.
JAR PET for clarity improvent.
ETP product development.
Development of PET/PTT alloyed engineering plastics and processing condition for automobile application.
Development of Clear CPET.
Flame Retardancy PET.
Nano materials Incorporated Barrier resin development using PTN, PBN, PEN and literature research of upcoming Nano grades additives for thermoplastic polyester resin development etc

Academic Projects:
Project undergone in B.Tech.
Production of ethyl alcohol (Ethanol Fuel) from cellulose using corn cobs by biotechnology method.
During post diploma AT CIPET, bhuvaneshwar: Unscrewing injection mould design for “car petrol tank inner housing.
During diploma at CIPET, hyderabad: Manufacturing of hand injection mould for ujala cap

Future Goals

To accomplish the pinnacle of success and to be in a position where my erudite dexterity and technical acumen can be best utilized to proliferate the accretion of the name and fame of my company.

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