Ref. No. : CA - 9469 - (Production - Moulding – with 20.6 years in Plastic Industry)

Education

B.E Plastic Engineering in NIMT
Diploma in Plastic Engineer in CIPET
SSLC & +2 from Tamil Nadu State Board.

Skill Sets

Knowledge in injection molding processing and Basic Knowledge in Extrusion & compression & Blow & Transfer Molding Processing and Centralized material feeding system, Vendor Development work and Design in Auto CAD 2000.

Team worker, self-confidence, hard worker and willingness to learn.

Work Experience

Shift Opertion Engineer
Since June 2013
Company Profile: Specialized in High Precision moldings

Production In-charge
Aug 2011 – May 2013
Company Profile: Manufacturer of rigid packaging, leaders in injection and blow molding .
Material Processed: PP, LDPE, LLDPE, HDPE etc.
Machine Exposure: Toshiba 160 T to 350 T, Ferromatik Milacron
150T - 275T
Customers: HUL, Apta (Export items), Pharmaceutical, Glenmark, Cadbuary, ITC, Marico, Reckitt, Dabar, Mother Dairy, Kevin Care, Health care Biotech Etc.,

Assistant Executive – Purchase Department: Nov. 2010 - July 2011
Supervisor: Oct. 2008 - Oct. 2010
Senior Associate: Oct. 2007 - Oct. 2008
Machine Operator: June. 2007 - Aug. 2007
Motherson Automotive Technologies and Engineering Pvt. Ltd
Company Profile: Specialized in High Precision molding
Material Processed: Nylon, GPPS, PP, HIPS, ABS, SAN, PC, etc.
Machine Exposure: Toshiba 60 T to 450 T, Ferromatik Milacron
350T - 450T,
Customers: Hindustan Unilever limited.

Machine Operator
March. 2007 - June 2007
Kris Felix Packs Pvt. Ltd
Company Profile: One of the leading manufacturer of hangers Equipped with injection molding m/c of 45 T to 150 T.
Material Processed: PP, LDPE, HIPS, etc.

Machine Operator (Part Time)
Sep. 2005 - Sep. 2007
Polyfine Industries
Company Profile: Manufacturer of Goodnight Liquidator
Equipped with injection molding m/c of 45 T to 85T.
Material Processed: PP, LDPE, HIPS, etc.

Job Profile:
Raw material testing & Handling
Optimizing process parameters
Troubleshooting of process
Troubleshooting of material
Mould change
Documentation as per requirement.
New moulds & raw materials trial.
Handling all type of problem related to shop
Help the maintenance dep’t for Machine maintenance
Daily Planning of Production target
Manpower handling for the shop floor
Over time controlling
To ensure good quality parts production and meet customer’s specification
To identify area of improvement and work on that area.
To enhance productivity through time motion study by design.
To analyze spoilage, Machine & Mould break down time, man power utilization.
Prepare plan for improvement and work on the plan.
To identify critical operations and take corrective measures accordingly.
Impart on job training to staff Min 2 hrs and workforce min 8 hrs / month
To ensure good housekeeping (Place for everything)
To implement safety and discipline on the floor.
Ensure preventive and predictive maintenance regularly.
Share Mold change plan with shift-in-charge for all m/c to reduce mold change over time.
Improving m/c condition for proper preventive & implementation to reduce breakdown maintenance.
Handling customer visit and also striving to achieve best effort to satisfy their queries and any issues
Morning meeting with floor supervisors on loss of production, down time, m/c problem
Responsible for production, quality, safety, discipline and productivity.
Responsible for operating samples on machines, process parameter sheet, PIS, shade card, defect & block cavity samples.
To ensure smooth running of auxiliary equipments like grinder, chiller, cooling tower, material conveying system.
To provide on job training to all shift persons on set up, trouble shooting, product handling, finishing & hygienic practices.
To follow shift handover process & carry out instruction by seniors.
Responsible for quick information in case of any major breakdown, damage or accidents in terms of man, machine or mould.
To analyze & give remarks on shift output through daily
Production report at the end of the shift.
To conduct trial of mould raw material, Mater Batch with requisite processor & fill process parameters/trial report.
Complete documentation time to time like weight check, production & rejection figure, cleaning schedules. Etc

Purchase Vendor Development Job Responsibility:
Outsourcing process with best quality & price
Responsible for inflow of raw material to the company
Receiving the purchase indent given by the Production Department
Offering the material requirement to the vendors
Receiving the quotation back from those vendors
Making a comparison chart
Negotiation with the suppliers
Placing the order for “Least and Best” (Rate & Quality Wise) among those vendors
Follow up with the suppliers for ordered materials to be received within the actual Delivery schedule
Proper filing of all the documents
Responsible for inflow of raw material and BOP to the company
Releasing the Purchase Order and Purchase Schedule to the suppliers
Follow up with the suppliers based on the Purchase schedule
Getting the materials on time and ensure No line stoppage
Achieving 100% PR Vs Actual and 100% MRP Vs Actual
Utilizing the maximum option available in our ERP System
Making the Vendor ratings& Maintaining all the documents as per ISO
Supply Chain Management
Taking Care of Material Planning and Logistics
Achieving the cost reduction target set by our management
Releasing the PO after finalizing the best supplier by getting min of three quotes and making comparison of rates

Handling Vendors:
Stainless Steel Sheets, Rods, Pipes & Pipe Tube Fitting Items
Mild Steel Items/Carbon Materials
Titanium Materials
Polymer Industries
Automobile Components
Electrical items/Contractors
Welding Items & Consumables
Machining Items & Tools
Chemical items
Job Work Contractors/all the Transporters/Logistics
Safety items
Machinery spares
Gaskets, Fasteners & Flanges, Etc.,

Machines Handled:
FCS (Fun Chun Shin) 60 to 520 tons
Toshiba (Hydraulic & All Electrical Machine) 60 to 450 tons
Omega 350 & 450 tons
WINDSOR 80 &100 tons
BATTENFELD 130 tons
BORSCH 200 tons

Moulds Handled:
Multi cavity with fully hot runner system ranges from (4cavity to 96 cavities)
Two plate & three plate mould
Hot Runner Molds
Moulds with Multi core type

Future Goals

To be a Manager

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