Diploma in Plastics Technology from VSVN Polytechnic, Virudhunagar (A reputed autonomous institution in Tamilnadu) with 76.3 % in April 2001. This course is designed in association with CIPET Chennai
SSLC from Kalaimagal Hr Sec School, S.Ramachandrapuram, Srivilliputhur with 84.5%.
Injection Moulding Process trouble shooting, trial, Man management, Production, experience automobile parts manufacturing industries.
Senior Engineer in Injection Moulding
Since Jan. 2010
Company Profile: Manufacturer of blow moulded and injection moulded components for automotive and non automotive industry.
Job Profile:
Making production schedule to match the customer requirements as projected by planning department resulting smooth production round the clock
Process trouble shooting, improving, modifying & its feasibility study and maintaining the equipments in good condition.
Setting up production targets and achieving the same within time and cost parameters.
Conducting research of existing process & accordingly carry out improvement on existing process
Taking Trial on New Moulds & Materials
Contingency plan execution when utility interruption, Labour shortage, Key equipment failure and field returns.
Preparing, reviewing, and approving SMP, Work Instruction.
Optimizing man & machine utilization to achieve pre set production targets
Conducting Meeting and Managing a team and guiding multi cultural technical staff members to address and Resolve performance bottlenecks.
Motivating team culture to bring out optimum productivity and efficiency
Process Engineer in In Mould Decoration
Sept. 2007 - Nov. 2009
Company profile: Manufacturer of Nokia mobile phone parts {A cover, B cover, D cover, Light guide, Flash light).
Job Profile:
New mould & material trial
Optimize the process parameters & Preparing Master moulding sheet.
Supervising moulding Section
Analyze the foil related issues and solve the problem. (Including foil calibration)
Maintain and improving the Yield and efficiency to the target level.
Find out the problematic area of mould, machine and process, take suitable remedies of problem.
Preventive and Breakdown maintenance of Foil feeder
Production Engineer
Feb. 2004 - Sept. 2007
Allied Instruments Pvt Ltd, Daman
Company profile: Company is in to manufacturing of Office & Educational purpose stationary products (Office Trays, Pen stands) From the spare capacity available, they are also Job Moulding to White Goods Industry.They have the following machines:
L&T Demag’s - DT150-NC4E Controls, ET350, ET150, D250-NC4K, DT275-NC4E, DL180-LNC4K, DT100-LNC4E
Job Profile:
Production
Supervising – moulding, assembly & packing
Controlling Mould changeover time within the limit.
Taking Trials for the new mould and reporting to Tool room Manager.
Troubleshooting the process to maintain the Quality
Breakdown maintenance of mould & machine whenever necessary.
Taking Care in colour mixing and in grinding
Trainee in Plastics Production
Jan. 2003 - Jan. 2004
Philips India Ltd, Pune
Company profile: Company is making precision moulds & mouldings mainly to Automobile Industries & other Electrical Industry. Engg materials like Nylon, Polycarbonate & Thermoset Plastics are used. Over 30 Injection Moulding Machines sizes staring from 50 tons to 550 tons of various makes (L&T-Demag, DGP Windsor) are available.
Job Profile:
Loading & unloading the mould in machine
Setting parameters as per process chart
Fine tuning parameters to get OK product
Handover the machine to operator
Relieving the operators for short breaks
Injection Moulding Machine Operator
Aug. 2001 - Dec. 2002
Plastronica
Company profile: Company is doing Job mouldings mainly to Automobile Industries. They handle Engg plastics like Nylon & Polyacetal (Delrin). They had 2 Injection Moulding Machines of DGP Windsor make.
Job Profile:
Assisting in loading & unloading the mould in machine
Operating the machine
Good knowledge on Plastics Processing, Machinery, Moulds, Material & In Mould Decorations. Willing to work hard to come up in life. To take on greater challenges to enhance career
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