Ref. No. : CA - 26716 - (Production - Moulding – with 18.8 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing and Testing(PGD-PPT) From CIPET, Bhubaneswar. in 2004

B.Sc From K.S.U.B College, Berhampur University in 2002 with 65%

Skill Sets

Process troubleshooting, new mold setup and trial, manpower management, rejection analysis and control, production planning and control, ensure production as per std quality, responsible for Prodn efficiency, basic maintenance of machines, raw materials analysis, coordinate with other departments to get effective productivity,

Work Experience

Production Engineer
Since Jan 2015
Company Profile: Manufacturer of household, furniture and packaging articles.
Job Profile:
Quantify material required for production and ensure efficient usage.
Ensure orders are programmed and produced in an efficient manner.
Ensure the quality, production and mould history reports maintained.
Check production report of both shifts.
Ensure operator efficiency monitored and action taken to rectify for low efficiency.
Ensure the scrap levels are controlled and reduced where possible.
Ensure planned for machine and other accessories maintenance to minimal downtime.
Maintain mould related problems data & follow up rectification activities.
New machine and mould project.
Conducting & recording product trials.
Co-operate with all staffs for smooth running of factory.
Knowledge of mould maintenance.
Handling all preventive and breakdown maintenance of the machine.
Replacement of all types of spares whenever needed.

Machine Handled
Ferromatic Milacron
OMEGA 350,OMEGA 250.
DGP WINDSOR. AKAR 130
SPH 350, SPH300, POLO 450, POLO 250, MARC 350, L&T DEMAG 250
JONWAI 1450,HENGRUN 250,300,350 TONS.


Sr. Production Engineer
Aug 2007 to Sep 2014
Company Profile: Manufacturer of household and furniture articles. It's products are all sizes of drum, bkt, chair, table etc.
Job Profile:
Continuous enhancement in productivity and cost reduction by improving the manufacturing process.
Effective utilization and planning of machine, operator, supervisor resulting maximum productivity.
Improve quality and productivity by process control, experimentation & customer feedback.
Overall responsible for molding operations.
Responsible for smooth & effective running of overall production by efficient monitoring and management activities with the help of available tools & team.
Maintaining and improving quality as per customer requirements.
Responsible for new moulds, materials till it converts in to mass
production.
Handling day today production activities & own the monthly production targets.
Productivity improvement through waste elimination, rejection analysis & control.
Inspirational team leader with strong interpersonal & excellent communication skill to work and interact with.
Familiar with both engineering and commodity plastics materials.

Machines Handled:-
JONWAI JW 1450 Tons & JW 850 Tons
ENAIVIV EN-110 Tons, TL-150 Tons, EN-250 Tons, AMA-210 Tons, AMA- 300 Tons, AMA-500 Tons, TL-530 Tons, TL-600 Tons, TL-700 Tons, AMA-800 Tons & AMA-1000 Tons.
DGP Windsor SP 80 Tons & 130 Tons.
Vidyut Metallics Pvt. Ltd.
SUPER MASTER SM-50 Tons to 350 Tons.
KRAUSS MAFEI 350 Tons & 400 Tons.

Shift Incharge (Production)
Sept.2005 to June.2007
Company NamE : Vidyut Metallics Pvt. Ltd.
Job Profile :
Man power utilization
Troubleshooting of process
Analysis of machine and mould breakdown time
Maintaining safety and discipline on shop floor.
New mould setup & process parameter arrival.
Monitor rejection levels within acceptable limits.
Responsible for m/c and mold modifications.
Responsible for achieving daily production target.

Production Engineer
Feb 2004 to Aug 2005
Company Name : Cello Plastotech
Company Profile : Manufacturer of domestoware, thermoware & stationary articles.
Job Profile :
Man power control
Analyzing and controlling online rejection.
Maintaining production report daily.
Ensures all machines are working well by conducting timely check.
Monitor day to day production.
Setup molding parameters to achieve quality products.
New mould and material trial.
Reducing rejection with help of troubleshooting.

Machine Handled
Cincinatti Milacron
SIGMA 150, 275 & 400 TONS.
SUMITOMO(Germany make)
SG-180 Tons & 350 Tons.
L&T DEMAG-200 Tons.

Materials Handled:-
PP, HDPE, LDPE, PS, SAN, ABS, PC, DELRIN etc.

Future Goals

Seeking a career in a growth oriented industry with constant challenges & opportunities which will enrich my knowledge and experience.
To work & build a career with professionally managed organization that encourages creative thinking, team work & personality development.

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