Ref. No. : CA - 12462 - (Production - Moulding – with 23.3 years in Plastic Industry)

Education

Post Graduate in Plastic Processing Technology from Central Institute Of Plastic Engineering & Technology (CIPET) in 1994 to 1996

B.Sc in Chemistry from Madras University in 1990 to 1993

Skill Sets

Known Operating systems Windows (98 /Xp), MS-DOS, UNIX
MS-Office packages: Word, Excel, Ms-Access Programming, PowerPoint

Work Experience

Senior Engineer
September 1996
Company Profile:Manufacturer of Brake Assemblies And Brake Fluid For Hydraulic Brake System For Automobile Industries.
Job Profile:
Responsible for Production / Manufacturing of Plastic Containers, Caps Screen printing on containers
Brakes Fluid filling activities and dispatch
Production Planning and Control as placed by Marketing Division, Raw Material purchase for containers and caps manufacturing, Screen Printing, Machine maintenance and converge of machines under AMC, Mould maintenance.
Material Handling and Inventory Control and Record Maintenance
Job Order Tracking and providing solutions to the problems which arise at the Sub-Contractors end
Manpower handling, fixing responsibilities for workers, Tracking of workmanship and reporting it to the higher authorities, Preparation of appraisal report for workers
Quality Inspection of In-house Production with QS standards and In-coming Sub-contractors deliveries
Taking part in regular company development policy
Lead Team Member & Co-ordinates others in TPM Activity and involved in TPM development programs and report preparations, Suggestion and Implementation of Kaizens, guiding Maintenance Dep. In Autonomous, Preventive, TBI, TBM, OEE, CLIT activities and Formatting reports and other documents
Good Exposure to SAP R-3 system in Modules Like PP, PM, S&D, PM for inventory Control, Supplier Bill Payments (FICO), Dispatching of Finished goods (SD) Modules.

Production Engineer
February 1996 to September 1996
Company Profile: Supplier of wind energy generators and Tubular & Lattice type Mounting stations at a height of about 250 feet.
Job Profile:
Responsible for Production/Manufacturing, Planning and Control of FRP Rotor Blades as per German Aerodynamic specifications and standards.
Quality check and Inspection of Glass mats cutting using Templates for production and authentication of same.
Formulation for polyester resin mix with Catalyst, Accelerators and other additives used for production
Responsible for finishing of the blades, Subject to Load testing methods, matching of Produced Blades with Moment and Center of Gravity (C.G) and ready for Dispatch plan.
Processing Skills
Knowledge about various Plastic Processing Techniques like Injection Molding, Blow Molding, Extrusion of Pipes, Blow Film Extrusion Technique, Vacuum Forming and Rotational Molding Processing methods.
Skill Set
Good theoretical and practical exposure in Injection Molding Processing and Operation techniques
Sound experience in analyzing cause for various Injection molding processing faults like sink mark, voids, warp age & Shrinkage, Internal stress, Dimensional control on part, Burn marks, Effects of Orientation on Injection Molded components
Excellent Trouble Shooting skills
Effects of Temperature, Pressure and other processing parameters on Injection molded parts
Knowledge about Injection Molded Design Runners, Gates
Design used for various injection molded parts, part ejection technique and effective mould cooling techniques
Machine knowledge about DGP Windsor SP series machines, L&T, DEMAG and Arburg type Injection molding machines.
Sound experience in Blow molding processing methods for Extrusion Blow Molding and Injection Blow Molding
Hands-on experience in Blow molding 1 liter and 10 liter containers using HDPE other blow mould materials in single head and double head parison in Automatic Blow molding machines
Awareness of Stretch Blow molding processing methods for PET bottles manufacturing techniques
Sound experience in finding and analyzing Blow molded containers faults and its trouble shooting methods Knowledge on PVC, HDPE and other pipe extrusion processing methods effect of various type of sizing and cooling methods, Haul-off technique and effects of various processing
Parameters and its influence on extruded pipes and its control technique
Good theoretical and practical skills in Testing various Plastic material and Report generation using ASTMD standard testing methods
Mechanical testing methods of plastics using Universal Testing Machine ASTMD standard testing methods for Impact Resistance (notch), Hardness (Rockwell & Shore A&D) type
Optical testing for transparent and translucent plastics like Haze Determination method, Luminous Transmission, Specular gloss and Clarity check
Rhetorical property like Determination of Apparent viscosity using Capillary Rheometer and K-value determination methods
ASTMD testing methods for Determining MFI, HDT, VICAT softening Point.
Specimen preparation by Injection molding and Compression Molding processing methods using ASTMD standards.

Future Goals

To become a distinguished professional in the field of Plastic Processing Technolog Self-confidence, self-motivation, adaptability, commitment in duties and learn quickly

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