• Gender: Male
• Age: 41
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  240000 /Annum
• Expected Gross Salary: INR  320000 /Annum
• Preferred Country: Germany, Ghana, Greece, Greenland, Guatemala, Guinea, Guyana, Austria, Kenya, Kingdom of Saudi Arabia, Nigeria
• Notice Period: 30  Days
• Work Experience: 17.4 Year(s)

Education

Completed PGD-PPT (Plastic Processing & Testing) From Central Institute Of Plastics Engineering & Technology (CIPET), Mysore ( K.A.)..
B.Sc From V.B.S Jaunpur 2005 With 2nd Class.

Skill Sets

Production Moulding

Work Experience

Senior Production & Process Engineer (Injection Molding Department)
Since Oct. 2009
Company Profile: An ISO 9001: 2000 certified company, leading manufacturing HIT Caps for Godrej Sara Lee Ltd, waterpurifiers parts, table and stools and vendor for Feber Castell, Goa, Ion exchange, Advanced Composites & own electrical items & Blow molded items.
Job Profile :
Manpower allocation and their efficient utilization,
Get the target quality product,
Minimizing breakdown by proper CAPA,
Co-ordination with other departments,
Providing training to associates and subordinates to improve quality,
Frequently using tools and techniques to analyze problems,
To work for reduce PPM, and making robust process,
Responsible for quality of the product,
Maintaining records, log books, inspection reports as per ISO standards,
Maintaining 5`S on shop floor,
Implementation of KAIZENS,
Work to achieve 6 Sigma,
Ensure quality of molded parts,
Material selection as per customer requirement,
System Implementation in work place,
Process standardization,
Work for cost reduction (C2A2C and GO33),
Cycle time reduction of all parts,
Process Audit, Product Audit.
Also ensuring the customer required quality and solving their complaints,
Frequently using tools and techniques to analyze of data,
Assisting to quality members and I. P. Q. C.,
Daily rejection analysis m/c wise and calculating their PPM,
Working with the improvement activity like 5S, KAIZEN Quality circle and
Insuring the quality by recording data during running parts in production and feedback from customer.
Achievements-
CT reduced from 4.0 s to 2.9 s,
Controlled lumps formation from 7 mg to 3 mg,
Started recycling of PC up to 40%,
Increased equipments life by proper analysis,
Member of Yield improvement team,
Many suggestions got implemented,
Few ideas are registered for PATENT.
Reduced power consumption by slowing down the conveyors with timer,
Implemented 5 S, KAIZEN successfully,
Started Suggestion Scheme, Best Performer Awards to motivate employees,
Started using recycled material as per customer’s specification,
Member of CT Reduction team, and CFT,
Mold change time reduced up to 45 minutes.
Increased OEE up to 85%,
Increased the raw material efficiency to 91%.
MACHINES HANDLED:-
5 nos injection moulding m/c (In 2 nos Electronica – 140 TONS), & 1nos electronica optima -100 TONS & 1 nos Super master 1000 Tons and 1nos CMP Blow moulding m/c ( 500 ml ), 1 nos chiller and 1nos ATLAS Compressor .
Material Process: - PPCP, ABS, HDPE, HDPE- Glass Filled, HIPS, Nylon etc.

Production Engineer
From July 2008 To Sept. 2009.
Company Profile: An ISO 9001: 2000 certified company, leading manufacturing HIT Caps for Godrej Sara Lee Ltd, Plastic trays, households items and vendor for Feber Castell, Goa & Sandu Pharma Goa & Mumbai.
MACHINES HANDLED IN MAHAVIR:-
9 nos injection moulding m/c (In 5 nos Electronica – 140 TONS, 2 nos Dr. BOY – 50 & 80 Tons & 1nos Akar -100 TONS and 1 nos Hitian 1000 Tons ) and 1nos CMP Blow moulding m/c ( 200ml ), 1 nos chiller and 1nos ATLAS Compressor.
Material Process: - PPCP, Marlex, Delrin, HDPE, LDPE WAX

Production Supervisor
From Aug. 2007 - July 2008
Elin, an ISO – 9001-2000 & 14001 certified company leading manufacturer in Electronics parts for Philips, Black & Deker etc.
Responsibilities:-
Working as a Engineer Quality Assurance & Customer Representative for Philips India, IFB Industries Ltd, Black & Deker Pvt. Ltd for Quality Issues.
Handling customer complaints and solving it by 8’D technique, Kaizen, Poka-yoke, Pareto Analysis etc. Incoming Testing (MFI, Ash Content, Colour & Tensil Strength Etc.)
Conducting Product Audit, Process Audit, lay out inspection according to schedule.
Keep track on all customer’s complaints, update Monthly Rejection GRN & PPM
Responsible for in process Quality of Product, Pre Dispatch Inspection (PDI) reports
ISO/TS 16949 Documentation(SOD, PDS, Product Audit, Layout Inspection) , Awareness and implementation of 5S
Making records of Work Station Instruction (WSI), First Piece Approval (FPA), and Process Control Chart (PCC).
Co-ordination with supplier, Reporting to DGM-QA & G.M. (Operation)
Preparing Inspection check sheet & Inspection report.
Making & Help in PPAP, SPC, MSA
Process parameter setting, Trouble shooting, Process Control & Quality assurance
Documentation, Man power Handling & Maintaining 5’s in mold shop floor. Production & Planning,
MACHINES HANDLED IN ELIN :-
18 nos injection moulding m/c ( 17 nos – SM – 50 to SM – 850 )
11 nos material auto louder & 3 nos chiller with 1nos ATLAS compressor
MATERIAL PROCESS:- P.P., HIPS, ABS, Delrin, LDPE, HDPE

Future Goals

A growth oriented position in a professionally managed and dynamic organization which provides opportunities for development and responsibilities to Contribute towards the organization.