Ref. No. : CA - 17040 - (Production - Moulding – with 23.1 years in Plastic Industry)

Education

Diploma In Mechanicial Engineering From Rajasthan Vidyapeeth University in (2009 to 2011) with 6%8

ITI- (Fitter) From The Department of Technical Education, Tamil Nadu with 77.2%

Skill Sets

Production And Mold Maintenance, machine Maintenance
Pet Preform  & Bottle Manufacturing Field

Work Experience

Senior Production Engineer 
Since Jul 2009
Company Profile: Manufacturing plastic packing products like injection molded pet perform, pet jar & bottles, mono & multi layer extraction blow moulding containers, PP ISBM BOTTLES & JARS, HDPE IBM Bottles 
Job Profile: 
Taking care of complete production & engineering activities at factory including materials and machinery
Maintain the standard cycle time and preform average weight all machines
To achieve target production & cycle time reducing
Ensure that the Shift, daily and monthly production targets are met.
Maintain process flow chart, standard process parameter, SOP Start up and Shut down, specification sheet
Process parameters are under with in the limit of standard process parameter
Responsible for maintaining the Line Efficiency at the target levels.
Responsibility for the wastages are under budgetary levels
Responsibility for the production and process procedures are followed regularly.
Process Training for junior engineers & workers
Attending emergency meetings with regard to critical Husky issues.
Production planning according to the priority.
Manage injection moulding parameter and process improvement
Tracking out and ratifying molding problem that affect production efficiency.
Ensuring good quality production and controlling rejection by minimizing process related faults.
Continual improvement of equipment’s like Injection moulding machines. 
SPC Monitoring previous shift history as well as current shift 
Responsible for 5S
Implementation of KAIZENS.
Working with the improvement activity like 5S, KAIZEN, Quality circle and insuring the quality by recording data during running parts in production and feedback from customer. 
Enterprise Resource Planning (ERP)
Optimization of Mould changes over time reduction.
System implementation in work place.
Shift management and job distribution of entire manpower by utilizing all available resources like machine, mold, auxiliaries and manpower.
To control and minimize rejection by rectifying mold problem, machine problem and troubleshooting of processing.
Knowledge of auxiliary equipment such as chiller, dryer, dehumidifiers, MTC`S.
Making preventive maintenance schedule for all machines and doing their service as per schedule plan.
Daily general maintenance of machines
Daily reporting to general manager about all factory activities and changes.
Maintaining stock of spare parts of machines so that machine can run with minimum breakdown, when those are in break down because of spare parts.
Involved Erection of Husky Hypet& Hypet HPP,ASB PM machines & plastic system dryer and pivon dryer  
Daily monitoring of all utilities like drier, chiller, dehumidifier, booster pump etc.
Good knowledge of Centrifugal Pumps, AHU, Cooling Tower. Vacuum blowers (impellor type), Air Cooled – Green Box chiller, Water Cooled – Green Box chiller, Plastic system dryer, Dehumidifier Desiccant type, Refrigerant type, Belt conveyer.
Good knowledge of Hydraulic 
Preform Mold and core plate change over different types of make.
Preform Core, core plate, cavity, cavity plate, gate pad, neck ring and lock ring changing and servicing. 
Preform Mold and hot runner servicing & maintenance.
Nozzle tip insulator changing.
Nozzle tip changing and valve gate alignment.
Valve gate stem, bush changing and servicing.
Take off plate (EOAT)
3&4 Stages Take off plate cooling tube servicing.
Trouble shooting in blow molding

Process Technician
Jan 2008 to April 2009
Company Profile:  Manufacturer of Mobile Phone Panel.
Job Profile: 
Good communication skills
Good knowledge of plastic injection molding.
Handled the machines FANUC 50 to 100T & TOYO 180 to 230T machines
Fully electrical m/c based on servo motors.
Sure that injection molding machine operations run smoothly and safely.
After mold setter loaded the mold in the machine, I set the process parameter according to standard molding parameter (SMP) & record the process monitor sheet (PMS) twice in a shift.
Visual quality defect (VQC) in the product while startup & get the first part inspection report (FPIR) from QC department.
My shifts if any abnormality happened in the product, machine, mould, auxiliary equipment’s, try to solve.
Achieve the targeted yield rate& reduce the startup rejection.
5S in respective allocated machine area
Maintain the Engineering procedures & their related documents.
Coordinating with mold setter
Manpower Handling.
cycle time reduction
Demonstrated technical leadership skills by process improvements, quality, etc.
Trouble shooting of process problems
Process setting & controlling.
trials on New Moulds
Reduce Breakdown.
Reduce lumps & rejection. 
Coordinating with maintenance team by prediction of failures & break down.
Preparing shift and daily production reports and monthly review reports.
Maintain the Master Molding Data, Process flow short, machine startup & showdown data. process daily check list
Maintain the ISO Record

Shift Technician
Dec 2001 to Jan 2008
Company Name: Futura Polyesters Limited.
Company Profile: A plant is having 9 Husky make Injection Molding Machines Pet perform production Capacity 22000 ML / Annum, Customer: Pepsico, Coca Cola
Job Profile: 
Good communication skills.
Good Knowledge of  plastic injection moulding 
Process trouble shooting, improving, modifying & its feasibility study and maintaining the equipments in good condition.
Trouble shooting of process problems
Process setting & controlling.
Continual improvement of equipments like Injection molding machines. 
Trials on New Moulds.
Maintaining 5’S on shop floor.
Implementation of KAIZENS.
Daily rejection analysis machine wise and calculating their PPM.
Trials on New Moulds
Reduce Breakdown.
Reduce lumps & rejection. 
Resolving and handling quality related issues.
Preparing shift and daily production reports and monthly
review reports.
Inculcating 5s good housekeeping habits & maintains discipline on the
Shop floor
Maintain the ISO Record.
Repair & mechanical maintenance of injection molding machines.
Husky  M/C Extruder Motor Seal replaced, Accumulator bladder replaced, Hydraulic motor pump coupling insert & Variable displacement pump seal replaced , Becker Vans Type Vacuum pump vans replaced,Numatic Vacuum relief valve & Vacuum valve replaced.
Mold changes 
Robot changing cool jet changing
Preform Mold and core plate change over different types of make.
Preform Core, core plate, cavity, cavity plate, gate pad, neck ring and 
lock ring changing and servicing. 
Preform Mold & hot runner servicing & maintenance.
Nozzle tip insulator changing.
Nozzle tip changing and valve gate alignment.
Valve gate stem, bush changing and servicing.   
Take off plate (EOAT)
3 Stages Take off plate cooling tube servicing.
Take action plan and better communication during any small or 
major breakdown in the shop floor.
Preventive maintenance activities.
Husky SX 500, GL 300, XL225&300, INDEX90/90 Injection molding machine to improve machines reliability by reduction in break down maintenance time.
Good knowledge and Handling Centrifugal Pumps, AHU, 
Cooling tower,
Good knowledge of Centrifugal McQuay Chiller 250Tr& Career Chillers: 110Tr, 130Tr. Dryers, ehumidifiers.

Trainee
May 1999 to may 2000
Company Name: L&T Demag Plastic Machinery Private Limited
Company Profile: Manufacturing of plastic injection molding machines, about that range of 50 tones and 150 tons.

Trainee
July 1996 to July 1998
Company Name: Addison & co limited
Company Profile: Manufacturing of metal cutting tools, machine tools-G.I. Casting.

Trainee
Sep 1998 to Dec 2001
Company Name: Sundaram Clayton limited
Company Profile: Manufacturing of Automotive parts.

Future Goals

Intend to build a career with leading corporate hi-Tec environment with committed dedicated people, which will help me to explore myself fully and realize my potential. Willing to work as a key player in challenging and creative environment.

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