• Gender: Male
• Age: 39
• Designation: Senior Engineer
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 16.5 Year(s)

Education

B.Tech From PTU Nalanda, Mohali, Punjab

Post Graduate Diploma in (PGD-PPT) From CIPET (Central Institute of Plastic Engineering and technology) Lucknow with 85%  

Bachelor of Science (B.Sc.) From CSJM University, Kanpur with 59%

H.S.C From U.P. Board with 53% 

S.S.C From U.P. Board with 50% 

Skill Sets

Professional Synopsis
Approx. 5 year and 04 month of experience as a Sr. Engineer in Injection Molding Process Engineering, New Product & Tool Development, Plant operation Excellent in Automobile Injection Molding Company with reputed Organization in automobile sector.
Expertise in Gas Assist Injection Molding, Process Validation by Scientific Injection Molding (SIM), VAVE Activity in current process to cost saving, New tool Trials & Tooling Concern Analysis , Corrective Action,  Production planning, Trouble Shooting, Molding process setup, Material Handling ,Machine utilization, maintain the record of production, Production target achieving, root cause analysis, non conforming analysis, Quality Standard w.r.t. TS/16949, capacity audit at supplier end with purchase team and assurance timely delivery of quality material to next customer.

Work Experience

Engineer - Opex (Injection Molding) Department
Since May 2014
Company Profile: Making lighting and electronics products for car manufacturers, system suppliers and manufacturers

Process Engineer - Engineering Dept.
Oct 2013 to May 2014 
Company Profile : Leading manufacturer f plastic molded automotive components

Engineer - Engineering Dept
Aug 2011 to Oct 2013 
Company Name : Polyplastics Industries (I) Pvt. Ltd. 
Company Profile : (In technical collaboration with Sakae, Riken Kogyo Co. Ltd. Japan & Zanini Auto Group Spain) is a leading automobile industry working in the field of manufacturers of automotive Plastic Engineering plated Garnish, Grill & painted decorative component & Manufacturing plastics mould die, jigs, fixture, & Engg. Design ISO/TS: 16949:2009, ISO: 14001 & ISMS/ 27001:2006 certified company. Maruti, Tata, General Motor, Swaraj Mazda, Ford, Mahindra Renault, Hyundai, Toyota, Chevrolet, Renault Nissan, HMSI, Suzuki Motorcycle, Eicher and Fiat are the reputed customers of the company.

Production Executive - Production Dept
Oct 2008 to May 2010 
Company Name : Aditya Polymer Pvt. Ltd. 

Proficiency Forte
Daily Project activity verification & Ensure project going on APQP time plan 
Attend Weekly Project Review Meeting with all department, Production, T/R, Quality, PPC, Purchase 
Responsible for Gas Assist injection Molding Problem solving, New Tools trials during development & process Validation method of SIM, Robot operating  
Expertise in Gas Assist Molding (Door Handle Main), Injection molding parameter setting and on the spot counter measure in case of rejections.
Preparation APQP time Plan/Tooling problem concern sheet which problem observe during Tool Trials and follow up with T/R for corrective actions as well as time plan 
Machine Handling 50T to 900T (Injection Molding Machine) & Process Setup of Injection Tools 
Increase Machine utilization, OEE, and Shop productivity through Kaizen
Success full installation & handling of new Injection Molding machines Toshiba Borch, Kraussmuffie, Funec, Keba of 50T, 110T, 350T, 450T, 660T, 900T
Preparation Graph for rejections , PPM, worker performance, Material Variation, Rejections, Rework, machine performance time study for machine & machine break down
Designing production plan, material planning with respect to inventory control.
Reduction in PPM with the help of QRQC, Projects and training 
Prepare Management Review Meeting [MRM] for consumable , raw material , plant utilization, machine utilization, rejection analysis, constraint , Improvement area, scrap
Prepare SPC (Statical process control) for critical component.
Daily meeting with tool Engineer as well as worker regarding the issue i.e. process quality complaint against quick response quality control [QRQC]
Special achievement  15% Productivity improvement in Production (injection molding) by process optimization, Reduce Number of Trials during mold development and Produce good Quality sample for customer summation with tool check lest & follow up with last internal customer for provide material on time
Plastics material handling like ABS, PP, NYLON, PC,PC-ABS, POM, PC+PBT, TPE, PBT, PEI

Suppliers Quality:
Conduct supplier plant capacity audit with purchase team 
Manufacturing process audits 
Upgrade to supplier like reduce Cycle time, Improve efficiency, Rejection control as well as system improvement through audit & improvement in working area  

Quality Management System:
Knowledge of TQM and TPM 
PPAP document preparation & Tact time calculation 
To maintain record of ISO/TS 16949, ISO-14001 documents.
Control plan & PFMEA Knowledge 
7QC Tools & 3M
Making work instruction  & skill matrix w.r.t. ISO/TS 16949 

Extra Contributions:
Production increase of Gas Assist Molding ( handle main)
To reduce the war page of the part of TATA Motor Chrome strip by Self-study (using problems solving tools)
To reduce waste plastics (Lumps) through Improvement project up to 6% (Cast Saving)
Reduced cycle time by modification in mold & work station 

 

Future Goals

In quest of assignments to New Product Development/ injection molding Process Engineering/Project Management/APQP Planning/Gas Assist Injection Moulding, New tool trials, Tooling Concern Analysis and Countermeasure/Process Validation with SIM /Production Planning/Trouble Shooting/Quality Standard Implementations/with an organization of repute/Plant capacity optimization/OEE calculation.