• Gender: Male
• Age: 45
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 22.4 Year(s)

Education

Diploma in Tool & Die Making From Govt.Tool Room & Training Center, Hassan.

Skill Sets

Production Management, Shop Floor Training, Maintenance Operations,
Budgeting/Cost planning, Quality Assurance, Team Management,
Process Improvement, Project Management, Vendor/Supplier Relations.

Operating Systems: Windows XP/2000
Design Software: CATIA V5 (CAD) and Auto-cad 2004.

Work Experience

Senior Production Engineer
Since Nov 2009
Company Profile: Manufacturer of Aeroplane Propeller, Engine Cowl, Vertical Stabilizers, Landing Gear and Voltage & Power Stabilizers

Planning Engineer
Jan to Oct 2009
Company Profile: Manufacturer of Injection Moulds, Dies, Engineering Plastic Components and CNC Machined Parts.

Design Engineer
Oct to Dec 2008
Company Name: Volvo

CAD Design Engineer
Apr 2007 to Sep 2008
Company Name: Sky Tech Tooling

Tooling Engineer
Jul 2004 to Mar 2007
Company Name: Molex India Pvt. Ltd.

Tool & Die Maker
Sep 2002 to Jun 2004
Company Name: Moldex India Pvt. Ltd.

In-plant Trainee
Sep 2001 to Jul 2002
Company Name: Protekz Tool & Die Makers.

Job Profile:
Working as a Senior Engineer Production/Maintenance and maintaining a track of the daily production and maintenance activities.
Responsible for managing the day-to-day production activities, which involves monthly production planning, execution and review of outcomes.
Preparing standard parameters for the machine setting and accomplishment of results and supervising preventive and
breakdown maintenance of molds & machines
Defining of processes, ensuring continual improvement in the processes through effective process tracking and regular
coordination for the production requirements, and adjusting operations.
Maintaining records and developing technical reports and documents pertaining to the daily production and quality management systems.
Defining requirements and laying down standard operating procedures.
Training the team members regarding the new processes and SOP’s.
Ensuring implementation of safety measures and making the environment a safe place for work.
Checking of equipment's in workshop before mobilization and advising production teams on quality specifications and procedures for achieving superior quality benchmarks.
Conducting internal audit (ISO 9001:2008) and implementing & maintaining TPM, Lean manufacturing & 5S housekeeping
systems in the shop floor.
Overseeing Trial run of new molds.
Involving in PPAP & APQP and coordinating with quality in resolving problems and assisting in realizing predefined targets.
Maintaining follow ups with suppliers for New tool development, Spares and rework.

Professional Accomplishments
Implemented robust process improvement initiatives and redesigned and implemented systemic improvements for achieving
higher productivity.
Holds the credit for reducing the rejection rate from 17% to 4.56%, which was estimated to be about 60%. Rectified the tools and made it functional through effective maintenance and inspection.
Developed and implemented various quality metrics for measuring achievement of quality benchmarks against various parameters and implemented TPM, Lean manufacturing & 5S housekeeping systems in the shop floor.
Modified the profile of the blade so that it should hold firmly while pressing and brought down the rejection rate to a 0.12 % which was earlier 9.93%.
Achieved operational efficiencies by proactively resolving the machinery breakdown issues using various trouble shooting tools and ensured the effective functioning of preventive maintenance work.
Holds the credit for making the plastic molding plant operational within just 15 days by rectifying the defects in the machineries
and tools as a result of which the rejection rates reduced considerably.
Effectively implemented adequate systems, procedures and compliance for achieving the desired quality benchmarks and goals.
Developed the competencies of the grass root level technical staff through proper training. Trained the operators regarding the applications of molding tools.
Increased the production output and generated cost savings, by gradually increasing the targets. Earlier two shifts were operational for fulfilling the monthly orders but presently only single shift is running.
Skillfully designed and implemented programs to achieve best assurance, safety and cycle time in different machines and won numerous prizes in company.
Attended training's in 8D, Corrective & Preventive actions, ISO 9001:2008, AS 9100c, Total quality management and 5S contributed towards achieving faster repairs and improving equipment efficiency.
Introduced & implemented scheduled maintenance programs, periodic inspections, instruction books, routine check sheet and energy saving programs.
Improved productivity and completed the assigned project within the stipulated schedule by analyzing various breakdown root cause and executing predictive & preventive maintenance.
Promoted to the level of a Senior Production Engineer within just within 2 years of joining the job.

Professional Synopsis
Experience in Designing, Tool development, Production Planning and Execution, Maintenance operations and Quality Control.
Extensive experience in manufacturing of Molds, Jigs & fixtures, Production of plastic molded components, Mold design, Drafting, 3D modeling, Assembly and Reverse Engineering.
Skillful in handling production of Molded parts with a wide variety of plastics (Thermo-set & Thermoplastics) through quality control and assessments in all areas of production, improving product quality & productivity by gathering customer requirements and developing suppliers for Tool maintenance activities along with competency of precision engineering.
Proven abilities in driving operational improvement through proper project monitoring and implementation and achieving superior quality benchmarks by using contemporary techniques.
Extraordinary ability to improve processes, identify strengths/weaknesses, implement companies standards, changes in operations, and systems to improve productivity.
An impressive track record of maintaining optimum productivity by effectively utilizing manpower and improving their operational efficiency through continuous training and feedback.
Recognized for implementing robust improvements in the production and operational processes and introducing new processes most cost effectively.
An ISO 9001: 2008 Certified Internal Auditor for Quality management system with proven skills in implementing &
maintaining TPM, Lean manufacturing & 5S housekeeping systems in the shop floor.
An expert in handling CAD tools like Catia V5, Solid works & Auto cad.

Future Goals

Growth