Ref. No. : CA - 27556 - (Production - Moulding – with 26.8 years in Plastic Industry)

Education

Post Graduate Diploma Plastic Testing & Conversion From Central Institute of Plastic Engineering & Technology, Bhubaneswar, Orissa in 1997

Diploma in Quality Control & ISO 9000 From National Institute of Labour Education & Management in 1997

B.Sc. (Chemistry) From Utkal University, Bhubaneswar, Orissa in 1996

Skill Sets

Strategic Planning & Execution, ISO Implementations, Production, Maintenance, Store & Quality Operations. A principal executive ‘point of contact’ for company accountable for ensuring that appropriate business strategies are in place and are acted upon according to the priorities.
Adept in ensuring sufficient human, financial, technological and material resources are available to carry these out. “Key areas of focus on Overall Equipment Effectiveness plan as well as standard cost of improvements.”
“Creates and develops a World-Class manufacturing team that delivers results on time and meets/exceeds customer expectations.”

“A high level of integrity and an ability to listen and communicate honestly and openly in a transparent manner with the board, leadership team, and employees” “An inclusive and approachable management style at all levels of the organization, including with the board, leadership team, and employees” “A sense of vision for the organization, enhancing existing str

Work Experience

Plant In Charge & Management Representative
Since Nov 2011
Company Profile: Leading edible oil manufacturer company.
Job Profile:
Keeping track record of essential spares requirement in advance to avoid the production loss in breakdown periods
Assuring optimum utilization of man-machine-material to gain the set target with strength of more than 100 man heads/day for manufacturing of HDPE blow moulding jerry canes, Polypropylene injection moulding pails, lids, handles and HDPE injection moulding caps.
Assessing the factory activities & reporting to top management on daily and weekly basis
Tracking the execution of IMS (ISO 9001, 14001, 18001, 22000) third party/internal audits & MRM

Highlights:
Adroitly managed the 250 MT material planning and conversion per month with:
06 Double Station Extrusion Blow Moulding M/c (Uniloy Milacron, Italy-UMS270D, UMS150D, UMS100D & Putian, China-PTB 100, TJ3000D, TJ2000D)
o08 Injection Moulding M/C(Ferromatic Milacron, India-Omega 150, Omega 200, Omega 250, Omega450)
Auxiliary Equipments (Frigel L-series Chiller-H840/2AS, Prasad GWK Chiller India-WECO25L, 30L, 50L, 125L), Atlas Air Compressor-GA22, GA37, GA55, Atlas Air Dryer-FD70, Himgiri Cooling Towers
Performed the implementation of ISO 9001:2008, ISO 22000:2005, ISO 14001:2004, ISO 18001:2007
Instrumental in implementing 100% safety norms in the factory as the norms/ regulations of Government of Zambia
Dexterously lowered cost up to 24% by implementing process improvement plans & new product designs

Senior Production Manager
May 2009 to Sep 2011
Company Profile: Leading manufacturer of Roto moulded water storage tanks with foul layer insulated tanks, various type safety barriers.
Job Profile:
Demonstrated excellence in:
Managing 550MT material conversion per month with 08 nos of Biaxial as well as Rock and Roll Roto moulding M/C, 06 nos Pulverizes, 04 nos Extruder with adequate Auxiliary Equipment's
Increasing production efficiency from 80% to 95% with existing resources
Excelled in setting up a QC Laboratory to fulfill the requirements of raw materials & finished goods
Stellar in lowering cost up to 30% of overall manufacturing cost by introducing well defined processes like:
Oven-size Reduction & Efficient Cooling System
Proper Internal Mould Temperature
High Output Machineries & Preventive Maintenance Planning & Control

Production Manager
Nov 2004 to Apr 2009
Company Name : GeePee Industries Ltd
Job Profile :
Streamlined:
Rotational Moulding (Water storage Tanks 100 ltrs-10000 ltrs, Refusal Bins, Mobile Toilets, Traffic Cones, Road Barrier, Courier Boxes, etc.)
Daily production activities of Roto Moulding M/C Polyvinyl 4arm independent m/c PV4000, 3arm Turret Polivinyl M/C PV4000, PV3000, PV2300, M-Plast India 4000-3A, CASIA 2250A, Reduction Engineering Pulverize, PDM Pulverize, KBM Extruder for conversion of Reprocess Granules
Looked after the timely maintenance of auxiliary equipment's such as:
Generators Caterpillar 650kva
Diesel-operated Generators Cummins 500 KVA, Cummins 380 KVA, Mikano 42 KVA, Compressors ELGI30 and ELGI E22 Horizon Series, Forklifts Godrej, and Turbo Mixer of 100kgs & 50kgs capacities
Adroitly executed the production conversion of 350Mt raw material to final product per month

Production In Charge
Jun 2003 to Nov 2004
Company Name: OKAY Industries

Production In Charge
Feb 2002 to Jun 2003
Company Name : Jaggy Industrial Plastics

Shift In charge
Sep 1997 to Feb 2002
Company Name : Sterlite Technologies Ltd.

Training's Attended
3 Day Short Term Course on Up gradation Program on Plastic Technology
OHSAS & EMS, 5-S workplace Management, Industrial Safety, MS Office, SAP Business One
Integrated Management System: ISO 9001:2008, 14001:2004, 18001:2007, 22000:2005
Food Safety HACCP & Pre-Requisite programs

Core Competencies
Plant Management, Operations & Maintenance, Statutory Requirements, Quality Circle Development Production Planning, Shutdown Management, Project Management, Resource Management, People Management
Handling product development customization functions including requirement analysis, finalizing specifications,& testing activities; evaluating long term plans of customer, reviewing inventory levels and indenting fresh requirements for imports in advance
Managing overall operations to ensure timely accomplishment of production targets within TAT & cost
Handling budgeting for production / machinery and manpower as well as production activities of the manufacturing division and preparing weekly rolling plan & responsible for delivery on time
Minimizing performance bottlenecks for achieving high productivity & implementing Quality Management System and ensuring adherence to the same while ensuring compliance of various quality measures
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational efficiency

Career Overview
Seasoned Professional with prospective qualities: integrity based leadership, enterprenual approach to work, innovative attitude towards problem solving, driven by passion for excellence, action oriented, ambitious, committed to consumer happiness, committed to innovation & change.
In depth professional experience in Plastic Manufacturing Operations, Maintenance, Store, Quality Assurance & Control, Quality Management Systems, Environmental Management Safety, Occupational Health Safety & Food Safety and Team Management
Expertise in handling the complete plant operations entailing planning, resource utilization, maintenance, quality management for ISO systems (ISO 9001:2008, ISO 14001:2004, ISO 18001:2007, ISO 22000:2005)
A strategist with expertise in planning and executing manufacturing practices with a flair for adopting modern methodologies in compliance with quality standards
Communicating operational status regularly to senior plant management and to corporate management, as required, at the appropriate level of detail
Well versed with OEE, 5s, problem solving tools
Comprehensive experience in devising significant solutions, managing day to day production & manufacturing operations and projects for making effective utilization of man, machine, method & materials
Have a clear understanding to industry, technology trends with distinction of instituting quality control techniques to achieve product excellence at the lowest overall costs
Excellent in defining & implementing quality standards & structured processes / internal control plans for manufacturing operations of equipment and machines as well as standard products ensuring accomplishment of business goals across the assigned business units
Competency in devising significant solutions and implementing health safety management systems for maintaining sound environmental and safety conditions
High integrity & energetic with distinguished abilities in managing & leading teams for running successful manufacturing operations for achieving manufacturing excellence in coordination with other depts.
Possesses excellent interpersonal, analytical and negotiation skills with distinction of utilizing a process-oriented approach towards the accomplishment of cost, profit, service & organizational goals

Future Goals

Growth

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