• Gender: Male
• Age: 49
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  620000 /Annum
• Expected Gross Salary: INR  700000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Maharashtra , Gujrat
• Work Experience: 23.4 Year(s)

Education

Diploma in Plastic From ISTM, Pune in 2005 with 70%

Skill Sets

Experience production injection moulding SAP PP Module, Man management, production planning and control, capacity planning, routing and scheduling, raw material planning and procurement, inspection and dispatch

A versatile Plastic technologist with career success of over 16+ years in plastic technology in product/ process development/ manufacturing areas(mainly in automobile part manufacturing). Proven ability to resolve client's technical issues within minimum turnaround time.Team player and a facilitator with Strong analytical and problem solving skills. Handled Variety of injection molding machines (40 T to 700 Ton) and plastic raw materials. 

I am well familiar with the processing of plastic material mainly with the engineering plastics.   
This enabled me to go for trial taking on new mould & new material on various grade and colour however the moulds are being complicated with core activated or Hot runner system moulds. My company also widened my area of interest in cent

Work Experience

Sr.Engineer Production - Injection Moulding & Assembly
Since Mar 2009
Company Profile: Manufacturer of plastic electro fusion fittings and compression fittings mainly used for Gas, Petrochemical, Water pipeline. 
Job Profile:
Significantly contribute in new molds developments and new machines installation.
Conducting training to sub-ordinates as well as to operators like processing of plastics, handing of equipments and procedures, Kaizen, 5s, on job training and safety.
Handled Planning of Man, machine & Material requirement.
Managed Process optimization & daily rejection and down time analysis and reduction of rejection & down time percentage by taking corrective action based on that analysis
Maintained system documentation such as mould & machine & equipment maintenance schedule, daily records etc.
Create and maintain document for production.
Raw material reconciliation.
Conducting trails of new mould & material
Process set-up, Trouble shooting during processing in injection molding.
Co-ordination with Mould/maintenance dept to reduce down time to increase productivity.
Implementing of quality systems, Kaizen, 5s in production

Continue Improvement Activity
Minimize machine down time.
Improvement in fixture.
Reduce rejection level.
Reduce Material shortage. 
Conducting training for Operator.        
Waste control.       
(5s, Kaizen. OEE, Shop floor Safety)

Engineer Production & Quality (Moulding & Assembly)
Jan 2005 to Mar 2009
Supervisor - Production: 2004 to 2005
Sr. Technician Moulding: 2000 to 2004
Company Profile: An ISO/TS 16949 certified Company is engaged with manufacturing of Automobile parts i.e. Mainly Door handle (Inner & outer) Grab handle, assly. for fuel filler tank, Latch assly & Fastner. customers like TATA Motors, M & M, Ford Motor, General Motor, Maruti Suzuki, Tata Johnson Control etc.
Job Profile:
Planning of Man, machine & Material requirement.
Maintain quality of products.
Man power handling & Target achieving
Cycle time optimization
Minimize rejection and lumps 6.Problem Finding & solving
ISO/TS 16949 & Production documentation.
Carry out the mould change work & set up the process to run smoothly shift production with making First Part approval. Also In process Inspection for moulding & assemblies with maintain in process document in shift And final inspection with making PDI report.
Overall responsible of production& quality for Shift production

Supervisor - Production
2004 to 2005
Job Profile : 
Handled Planning & Control of Man, Machine, Material.
Process set-up, Monitoring Process Parameter, Material & New Mould Trail, Trouble shooting during processing in injection molding              
Quality In process & Final Inspection (Pre-dispatch). (First & last part approval)

Sr. Technician Moulding
2000 to 2004
Job Profile : 
Taking care of mould change and set-up with handling shift
Maintained system documentation such as mould, machine, equipment, daily Production schedules & product traceability records etc
and led Mould & Process setting & in-process troubleshooting.

Handled Instrument Of Quality Assurance Department:- Working with quality Inspection handled instrument, Profile projector, Gauges, Trimos, Height gauge, dial gauge, Vernier caliper, micrometer, and Tesa digital CD instrument.

Raw Material Handled:- PP, PPGF, PE, ABS, POM- Delrin, Duracon M90, Polyester Elastomer–Arnitel-PL461, PMMA, PPO+PA (Noryl GTX 973),Nylon (With GF), Nylon 46, Santroprene, GPPS, HIPS, PC, PBT, PVC, PC+ABS, HDPE, PB, Pert

Machine Experience:- L&T DEMAG, Windser, ferromatik milacron, Mafatlal Nigata, Arburg, Haitain, (40 tons to 700 tons)

Knowladge About Maintaince:- Working knowledge about Inj- Moulding Machine, Sprue Granulator, Dehumidifier,(Matl-preheat), Hot Runner System, MouldTemp.Controller (MTC) 

Industrial Training in Plastics Processing 
Govt. Industrial Training Institute 

Professional Training:
Visited to +GF+ Shanghai, China, as a GF India Representative for getting the training in the Product and process development and process automation
Visited to + GF + Italy, as a GF India Representative for new project of compression fittings, mould trails and Product and process development.
Key users for SAP Production Planning 
Capacity planning, master planning, Routing, Loading and Scheduling, Dispatching, Follow up, Inspection)
Attained trainings about ISO/TS 16949, ISO 9001:2008(QMS), ISO 14001:2004 (EMS) ISO 18001:2007(OHAS)
Seminar: - scientific processing of plastic in Injection Moulding

Core Competencies
Plastic Injection molding, New Product Development, Process Development/Improvement, Production Planning &Control, Team member of implementation of ISO 9001:2008(QMS) and ISO 14001:2004(EMS), Leadership/ People Management, Superior Communication Skills, Team Building (7 Habits)

Future Goals

Looking for professional career position in Production that offers opportunity for dedication to corporate service as well as personal and organization growth to deliver the maximum in the work entrusted to me.
Seeking challenging managerial level assignments in the field of Plastic manufacturing industry for automobile, appliances and engineering sector