• Gender: Male
• Age: 57
• Designation: Senior Engineer
• Highest Education Level: Diploma
• Current Gross Salary: INR  360000 /Annum
• Expected Gross Salary: INR  720000 /Annum
• Preferred Country: India, Malaysia, UAE, Singapore
• Notice Period: 30  Days
• Preferred Location: Middle east, South east asia
• Work Experience: 26.6 Year(s)

Education

Diploma in Systems Analysis and Data Processing in April 1993.

Diploma In Mechanical Engineering.in Apr 1988.

Higher Secondary school Certificate. in April 1986.

Secondary school Certificate in April 1984.
           
Short term course in CAD using PRO ENGINEER 2000i.

Short term course in CAD, CAM using Unigrapics V.17.

Skill Sets

Trouble shooting.
Mould setting
machine mainteanance

Work Experience

Team leader
Since Mar 2014
Company Profile: A leading Manufacturer & Supplier of Screw barrel, moulds, screw barre.

Production
Oct 2005 - Jan 2014
Company Profile: A leading electronics manufacturing services provider. We offer world-class design, engineering and manufacturing services to automotive, computing, industrial, infrastructure' medical and mobile & consumer OEM customers.

Production
June 1999 - -Nov 2004.
Company Name: TTL Manufacturing Pvt.Ltd. 
Company Profile: India's leading professional electronics manufacturing company.

Production
August 1996 - Sep 1998.
Company Name: Arabian Gulf Manufacturer’s Ltd. 
Company Profile: one of the first major plastic producers.

Process Supervisor 
Aug 1990 - Aug 1996.
Company Name: Shri Plasto Packers.
Company Profile: A Manufacturer of Packaging Caps & Seals, Bottle Caps, Flip Top Caps, Jar Caps & Plastic Bottle Handles.
Job Profile:

Job Responsibilities
Organize sunrise and sunset meeting to discuss Production, Dispatch, Customer complaint, Quality, Machine related issues.
Conduct PFMEA, DFMEA for new product and developments.
Performs capacity analysis of resources in Overall plant and Equipment.(CAPA).
Necessary attention to discrepancy found during processing.
Ensure compliance of good manufacturing practice throughout the manufacturing activities.
Liaise with quality and production personnel for all quality problems.
Ensure GMP and safety rules are being practiced in the plant.(5S, TPM, Lean Excellence)
Provide solution for any manufacturing quality problem.
Feedback all production and/or quality related issues too management for follow up.
New product development(NPD): Prepare and approve product design and test plans,  review design, and recommend adequate changes to the approved models before actual dimension and appearance of the new component.
Inventory planning: Ensure sufficient raw material, additives, Equipment related spares, Packing items available to run smooth production.
Ensuring good samples are submitted to quality personnel for first article buy-off.
Undertake troubleshooting and provide assistance when problems are encountered with process or products.
Minor machine maintenance.
Review and enhancement of existing process.
Perform regular audit on process and product during the production  to ensure both processes and product meet requirements.
Maintain the Discipline of all employees, write reports of daily    activities and irregularities, such as Equipment of property damage, theft, presence of unauthorized persons or unusual occurrences.
Implement and manage all maintenance functions, including but not limited to preventive, corrective and emergency maintenance on all Department.
Update the company Management system ISO 9001:2000,(QMS), ISO 14001 EMS,ISO 14001 & OHSAS 18001, QS-9000 & ISO/TS 16949 Quality Management System for Automobile industry.
Ensures the periodic and Preventive Maintenance are appropriately scheduled and accomplished and that emergency trouble shooting, maintain the critical spares.
Handling entire Plant activity and reporting to the Managing Director.
Machines Handled:
Familiar in operation and maintenance in Windsor(SP 80, SP180, SP300, SP180DD,SP300DD) Machines.
Klockner Windsor FR60, FR110.
Toshiba Locking Tonnage ranges between(IS55-IS1300DE) Machines.
Arburg 270-90-30.
Vertical Double color injection moulding Arburg 305-210-700.
LTM Demag NC4 60.
Husky G300 RS60/50 and HUSKY EL1100.Specialised in tie bar locking system from Canada.
Nestal 3500,Nestal 1500/870 graphtrack system and Nestal 2400/900 synergy from Switzerland.
Computerized numerically controlled machines like locking tonnage    
ranges between (Engel65-1800)in toggle Locking system from Austria.
Nissei Horizontal Double color Injection Machine DC120 ton.
Nissei tonnage ranges between(80 & 110) Machines.
Arburg ALL-ROUNDER SELECTA 220S 159-60.
Sumitomo injection moulding machines.
Husky double cylinder injection Molding machines(Reduce cycle Time
Mitsubishi (190-850) injection Molding Machines. 
Fanuc & Milacron Injection Moulding Machines.
AOKI injection stretch Blow moulding.
 
Materials Handled:
Processing of Plastics Materials like PP, LDPE, HDPE. LLDPE,
Polyamide 6, Polyamide 66, ABS, SAN, HIPS, PC, PS, PCABS, Modified
PPO,PMMA,PTFE, UPVC, CPVC, PBT, EVA, PES, LCP, POM, PPE, TPE, CPE, Thermoplastic Polyester, Thermoplastic  Rubber, Topas, MIPS etc.

Moulds Handled: 
Hot Runner Mould.
Runnerless Mould.
Two impression index plate mould for set of keys used in vertical double color injection moulding machines.
Valve gate mould.
Split type mould
Splitted in core
Splitted in cavity.
Double color Indexing type injection mould for Light Guide. 
Stack mould.
Side core moulds.
Preform type injection mould.
Various types of P.V.C Fitting Moulds.
Faucet Elbow Insert type Injection Mould.
Threaded Moulded components.(Internal,External)
Various type of I.C TRAY moulds in ITW from U.S.A
Insert molding components.
Over moulding components (Light Guide) used in   cellphone Industry.
Loose Insert Moulding components.
Family Moulding components.
Thunder Moulds.

Ancillary Machines:
Mould Temperature controller (oil heater, water heater).
Hopper dryer.
Air preheater.
Dissicant type Dehumidifier (All in one dehumidifier, dryer and loader for optical molding from Matsui Japan. 
Centralized Material loading system.
Automatic crushing and virgin material feeding system.
Automatic Degating Machine.
Screw Mixer.
Auto stacker.

Robot Machineries:
Engel from Austria.
Harmo Falcon HAS 200 SW from Japan.
Conair/Sepro, Conair/Martin from U.S.A.
Apex from Singapore
Wittman from Germany.
Fanuc 6 Axis Robot from Japan.

 

Future Goals

A position in PLASTIC INDUSTRIES with major responsibilities (Production & maintenance) that will effectively use my knowledge work skills, attitude and etc.