• Gender: Male
• Age: 40
• Designation: Senior Engineer
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 27 Year(s)

Education

M.SC, (Plastic Technology) From ISTAR Sardar Patel University, V.V.Nagar., in 2008 with 62%

B.Sc. (Chemistry) From N.V Patel College Of Pure & Applied Sciences., Sardar Patel University, V.V.Nagar in 2006 with 50.13%

H.S.C From G.E.B. School, Baroda., G.S.H.S.E.B in 2003 with 35.08%

S.S.C. From Utkarsh Vidhyalaya, Baroda, G.S. H.S.E.B in 2001 with 84.86%

Skill Sets

M.S.Office.
Mini Tab.
SAP QM Module (Learning stage)

Work Experience

Sr Engineer - Quality Assurance
Since Mar 2015
Company Profile: Manufacturer of blades and tubular towers for hubs & Nacelles.
Job Profile:
In process quality checking and verification of all production activities during manufacturing.
Prepare acceptance criteria for visual defects and GRP (General Repair Procedure.) for defects generated during moulding and painting.
Involve in trouble shooting team for roller painting system
Authority for final clearance of blade & Blade SET as per specification & QAPs.
Provide technical training to engineers.
Managing quality team of 6 Engineer & 30 Quality inspectors on shop in different shifts.
Leading QIP projects, Kaizen projects,
Leading 5s implementation on shop floor and offices.
Raise defect notification and close it with validate CAPA report.
Reviewing the performance of QA Engineers and Inspectors on monthly basis

Quality Assurance Engineer
Nov 2010 to Feb 2015
Company Profile : Engaged in Assembly, Installation, Commissioning and Maintenance of Wind Turbine Generators (WTG) with installation.
Job Profile : 
In process quality checking and verification of all production activities during manufacturing.
Authority for final clearance of blade & Blade SET as per specification & QAPs.
Provide on job technical training.
Managing quality team of 2 Assistant Engineer & 21 Quality inspectors on shop in different shifts.
Site Audits with effective closer.
ISO documentation.
Leading QIP projects, Kaizen projects,
Planning and conduction Process audit & 5S audit.
Responsible for instrument calibration.
Raise defect notification and close it with validate CAPA report.
Reviewing the performance of QA-inspectors on monthly basis

Quality Assurance Engineer
Sept 2008 to Nov 2010
Company Name : Kemrock Industries & Exports Limited
Company Profile : The company has grown to become a global composite village, with a diverse product range of GRP components, Pipes, rotor blades, nose cone, nacelle cover, cooling tower
Job Profile : 
In process quality checking and verification of all production activities during manufacturing.
Adhere to drawings and specification during manufacturing of Model, Mould & Product.
Inspection of incoming materials which directly affect to quality of Model, Mould or Product.
Prepare and provide on job technical training to workman for production manual, work instruction, SOP and maintain quality aspects.
Preparation of Quality Assurance plan as per customer/Designer requirement.
ISO documentation.
Preparation of nesting plan for Glass Fabric & Core Material.
Handle cost saving projects at shop floor
Set up development for Lab to inspect Raw material, WIP material as well as component & finished goods.

Manufacturing Team Member
Apr 2008 to Aug 2008
Company Name : Loxim Industries Privet Limited
Company Profile : Its area of business is service for plastics and rubber industries, and manufacture engineering thermoplastic
Job Profile : 
Control the mechanical & Processing properties of plastic blends and master batches via different mechanical testing like Flexural, Tensile, Melt F low Index (MFI), Glass content, Smoke test,
Handling colorimetric to maintain colour of master batch
Implement new Sampling & Tagging System during online production.
Do different trials to achieve good mechanical properties at lower cost according to specification given by customer.
Prepare SOP for Sophisticated Testing Machines, Work Instruction for Injection Molding Machine and Twin Screw Extruder Machine.
Operate Injection Molding Machine and Twin Screw Extruder Machine.

Training & Learning:
Six Sigma- Yellow Belt organized by EIL

Training & Learning:
Rotor Blade Care auditor; organized by EIL for Site Audit of blade care.
5S auditor; organized by EIL for Internal Plant Audit of 5S.
ISO Awareness Training
Fire and Safty Training.
Surface Agents application and painting of blade. Provided By: MANKIWICZ Compny.
Carbon prepregs basic fundamentals; Manufacturing & Handling. Provided By: HEXEL Company. Austria.
Carbon prepregs basic fundamentals; Manufacturing & Handling. Provided By: ZOLTEK Company. Germany.
Optical Fiber System fixing in Rotor blade. Provided By: INSENSYS Company. UK.
Tip Break Mechanism – Assembly.
Prototyping of rotor blade; organized by 3EL and GBT for
Internal Auditor of QHSE System.
Industrial Training at LANXES ABS, Nandesari during M.Sc.
Instrumentation training at SICART, V.V.Nagar

Co-curricular & Extra-curricular Activities:
Runner in Marathon
I have won many interschool, intercollegiate, district & state level dance competition.
I have won certificates in paintings.
I had been an active member of National Service scheme.

Achivements
Involved in blade static testing (WWIL) :
Rating system development for audits conducted at sites for rotor blades storage, transportation and installation.
Developed FRP Component Inspection Jigs, Fixtures and Templates.
Cost saving projects by process modification.
New testing methodologies incorporate like DFT, Roughness, and gloss for surface preparation.
Six sigma project on reduction of bonding failure defect in rotor blade.
Modification of heating system for component made from Carbon Fiber prepregs
Generate & Implement QRS (Quality Ranking System) to review daily activities in terms of quality

Key Engineering Process:
Vacuum Assisted Resin Infusion Molding (VARIM)
Han lay up
Surface preparation & Coating (Painting and Plating
Extrusion
Resin Transfer Molding (RTM)
Filament Winding
Compression molding

Future Goals

Passionate about a challenging career in which I can implement my innovative ideas & creativity to work towards the growth of the organization & myself.