Ref. No. : CA - 8440 - (Quality - Injection Moulding – with 18.5 years in Plastic Industry)

Education

PGD - Post Graduate Diploma In Plastics Processing And Testing From CIPET, Haldia, West Bengal, Merit Position :First Class
B.Sc. Chemistry (Hons.) From Utkal University, S.V.M. College, Jagatsinghpur in 2001-2004


Skill Sets

Able to work under pressure and with little supervision.
Have problem solving skills & able to complete a project in time.
Liaise with client and consultant to provide full customer satisfaction.
Sufficient computer knowledge to handle office correspondence.

Work Experience

Senior Engineer QA
Since Feb. 2010
Company Profile: An ISO-9002:TS-16949 Company engaged in the manufactured of molding Items like automotive parts. Clients include Tata Motors, GM, Mahindra & Mahindra,Visteon,
Current Role And Responsibilities:
Project Handling GM M-200, M&M W-408, M&M W-201, M&M U-203
Maintain Initial PPAP for customer ( CP, FMEA, PFD etc..).
Maintaining ISO & TS 16949 Document.
Preparing APQP Time line as per SOR.
Preparing FTG Plan
Responsible for Gateway Review for new projects.
Responsible for DVP & R as per customer Requirements .
Responsible for completion of DVP&R as per targeted time line.
Responsible for VP, VP0, PP build up.
Responsible for inspection fixture validation as per part & Target to achieve 100% PIST.
Responsible for achieving 100% PIPC.
Responsible for Process Validation, Trail runs & tool validation .
Maintain Internal Audits & attended customer audit .
Maintain APQP requirements For new project .
Responsible for audit new suppliers, approved their QMS, Training to continual improvement of their QMS by using advanced problem solving techniques & initiate to preparing APQP.
Responsible for approve suppliers PPAP .
Responsible for conduct Part CMM from external source.
Responsible for submitting APQP Status to customer .
Responsible for monitoring APQP Tracking sheet for completion of project with in lid time.

Senior Engineer QA
From Nov. 2007 - Feb. 2010
Company Profile: Manufacturing and supplying of different components, setting up subassemblies for automobile, consumer durable and white goods industry. Clients include MRPL, VISTEON, Mahindra & Mahindra, LEAR, Baja, GM, VOLKSWAGON, BHER
Role And Responsibilities:
Maintaining all In-house Documents monthly & weekly
Responsible for the development of my sub- ordinates to their full potential & provide training & evaluate their skills.
Identify the cause of nonconformance and co-ordinate the resolution there of with all stakeholders i.e. Production, Metrology, Planning, Product Engineering,
Marketing, Supply/ Vendors and Logistic for corrective action.
Provide Quality statistics and measurements that are meaningful to
production areas/ departments to enhance the maintenance of specified quality levels. Investigates causes of Quality Problems and together with Product Engineering and Planning, initiates Corrective Action.
Process validation review.
Product & Process audit review .
Attaining customer complaint.
Analysis of customer complaint & feedback to achieve total customer satisfaction & PPM.
Analysis of non conformance of incoming, in process & final product.
Maintain PPAP for customer.
Making 7QC Tools
Maintaining ISO & TS 16949 Document.
Responsible for Submission of why-why sheet & 8D report to customer.
Preparing MSA schedule & maintain reports & Maintain spc data.
To Maintain customer ppm & in-house rejection ppm.
Knowledge in Advance Product quality assurance plan(APQP)
Facing TS audit, MMA Audit, Customer Audits.
Involving in new project development program.
(M&M XYLO, LTV, TRACTER, TANK RADIATOR Projects)
Follow up, implementation of system like 5S, KAIZEN, UNIDO.
Supplier Handling & Supplier Audit.
Preparing MRM report.
Arranging quality circle meeting based on reducing in-house rejection & feedback to top management.

Junior Engineer QA
From Aug 2006 - Nov. 2007
Bright Brothers Ltd., Sanaswadi, Pune

Course Curriculum :
Plastic Processing, Plastic Material, Machine Maintenance, Polymer Science, Mould Design & Maintenance, Additives & Compounding, Quality Control System, Organization & Management System, Plastic Testing Technology.

Training Attended:
5s Implementation.
TS Awareness .
UNIDO Program.
FMEA
DFMEA
APQP Training.

Future Goals

Intend to build a carrier with leading corporate of hi-tech & challenging work environment with committed and dedicated people which will help me to explore myself fully and realize my potential. While working I always remain confident, result oriented, dedicated & industrious

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