Ref. No. : CA - 24614 - (Quality - Injection Moulding – with 29 years in Plastic Industry)

Education

Executive MBA (Operations Management) From National Institute of Business Management Chennai, Chennai in 2010

P.G. Diploma in Industrial Analytical Chemistry From S.P.Collage, Pune Shikshan Prasaraka Mandali in 1998

B.Sc (Chemistry) From S.S.V.P.S. Science Collage Dhule North Maharashtra Jalgaon in
1996 with 45.5%

H.S.C. From S.S.V.P.S. Science Collage Dhule,
North Maharashtra Jalgaon in 1992 with 48.17%

S.S.C. From Gatam Public School, Kopargaon, Ahmednagar Pune in 1989 with 48.17%

Skill Sets

Experience in Plastic Injection Moulding (Containers & Automotive) component manufacturing industries in Quality Assurance.
SAP (System Application Program in Data Processing) from Sisplex Technalogy, Pune. 
Plastic Process Technology (PPT) from advanced vocational system ITI, Aundh, Pune.
Diploma in Q.C. and ISO 9000 from National Council for Labor Management, Chennai.
Diploma in Electroplating from Jagannath Rathi Guidance and Training Institute, Pune.
TS 16949 & ISO 9001 from Quality Environment/TUV, Pune.

MS Office- Word, Excel, Power point

Work Experience

Sr Engineer
Since Jan 2011
Company Profile: Manufacturer of Automotive Parts. Customers are Volkswagan, Mahendra & Mahendra, General Motors, Renault, Lear, Visteon, Behr, Plasic Omnium
Job Profile:
MR Related activities like facing customer audits, Conducting internal audits, MRM.
Certification Audit of ISO/TS 16949:2009.
Supporting to EMS/OHSAS safety Audit.
MSES (Mahindra Supplier Evaluation Standard) Pilot for the System implementation.
Responsible Internal System audits and corporate reports.
Certification and all Customer Audits (M&M-MSES, VW-Formal Q, GM-QSB).
Establishment of war Room (Quality Room) and Daily Staff Meeting.
Preparing monthly MIS & Quarterly MRM Reports as per VQS (Varroc Quality System).
Unit PDCA/PQCDSM Board Display and Monitoring-Performance Indicators.
Responsible for Systematic Analysis of NC’s found during IQA, LPA and Gemba Visit of President, Plant Head and Customer.
Co-ordinator for Establishment of Dexterity School (Gurukul) and Training.
Overall Responcible for All activities related to Final & Firewall Inspection.
Leading the team of 6 Engg. & 37 Inspectors.
Maintaining the production & rejection PPM data, Defectwise & Customer wise.
Co-ordinate with Customer/QRE and reduce rejection form 1072 PPM to 22 PPM at customer end.
Training to Inspectors through Quality Alert display & improving skill of Inspectors.
Reducing Inhouse rejection 5.2% to 1.73%.
Cost saving of 56000/month by reductin manpower

Officer QA
Dec 1996 to Jan 2011
Company Profile: It is an ISO 9001:2008 certified company. Leading manufacturer of Injection Molded rigid Plastic Containers used for packaging of Paints, Inks, Chemicals, Lube oil, Food products with Screen & Dry offset printing on it. customers are Silvassa, Pundichery, and Himachal Pradesh.
Customers: Asian Paints Ltd., Berger Paints Ltd., ICI Paints, Jotun Paints, Gulf Lubricants, ELF Lubricants, Jenson & Nicolson,  
Job Profile:
Leading a team of 4 QA Engineers and reporting to Corporate Quality Manager.
All activities related to Quality Assurance Department. 
Assisting to Plant MR.
Verification and validation of new product design.
Testing and Evaluation of alternate raw material, master batch and packing material for product.
Leading CFT to reduce COPQ.
Attending Customer complaints and solving the problems also taking their feedback.
Reducing Customer Complaints by finding the Root Cause Analysis (RCA) by using QC Tools. 
Take long-term Corrective and Preventive Action by implementing PDCA system.
Auditing the different production process. (Incoming, In process and final inspection)
Training to Operators about Customer requirement through Quality Alert note.
Conducting Vendor and supplier audits.
Giving training on SGA, 5S and ISO.
Leading Continual Improvement Projects through CFT.
Implementing 5S and 20 Keys best practice in plant.
In charge for Incoming and In Process Quality Inspection activities.
Responsible for improvement in process quality and fulfillment of customer requirements.
Taking trials for new raw material & new products

SAP Experience:
Project with Sheela Software Solutions as a SAP QM Consultant. It is a young organization having its roots in U.S., implementing SAP in all Modules. 

Project details:
Client: Kalyanpur Cement Industries.
Pragati Electrocom Pvt. Ltd.

Training & Certificate Availed:  
Platform Skill Training.
Small Group Activities.
Kaizen Champion

Future Goals

Growth

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