• Gender: Male
• Age: 44
• Designation: Senior Engineer
• Highest Education Level: Post Graduate Diploma
• Notice Period: 30  Days
• Work Experience: 18.8 Year(s)

Education

P.G. Diploma in Plastics Processing & Testing From Central Institute Of Plastics Engineering & Technology Amritsar (Punjab) in 2006.

B.Sc. (PCM) From MJP Rohilkhand University, Bareilly in 2004.

H.S.C. (PCM) From U.P.Board Allahabad in 2001

S.S.C. From U.P.Board Allahabad in 1999

Skill Sets

Defect analysis by using QC tools
Analysis of quality problem & action at vendor end
Part Quality improvement
Warranty Part Analysis 
Process Optimization through Six Sigma Methodology
Incoming of all materials (Raw Material,Paint,Bush Wire, Bought out parts etc)
In process Inspection (Injection Moulding,Painting,Powder Coating)
Final Inspection
Vendor Audit
Vendor Performance Data
Quality System Implementation regarding all types of Data
Internal Audit (ISO/TS:16949,ISO :14001,ISO :27001,5S)
MIS preparation 
PPAP, Control Plan, SPC, FMEA, APQP, Inspection Standard, Drawing
Lay out Inspection
Customer Complaint Handling (OEM)
Day wise rejection analysis 
Objectives & targets achievement.
New part development responsibility.
Management review meeting presentation
Customer PPM achievement (Initial & Production stage).
Aspect & Impact presentation, Environment Management program for ISO :14001)

Plastics injection Moulding (2800 T to 60 T Ferromatic).
ABS Paint Sho

Work Experience

Sr. Engineer - Quality Assurance
Since Dec 2010
Company Profile: Manufacturer of plastic Automotive parts (Head Protection Technology) for various Automobile Companies.

Q.A. Engg
Dec 2005 to Dec 2010
Company Profile: Manufacturer of Plastic Household Containers for various residential and commercial purposes.

Trainee in Plastics Moulding
July 2005 to December 2005
Company: Square Mineral Water Pvt. Ltd.

Job Profile:
New WRC Development & Incoming Inspection Of all material’s for manufacturing of Wheel rim cover (Plastics Part).
In process Inspection all process (Injection molding Painting of all WRC, Powder coating, Vaccum Metallizing)
Maintain all documents’ (Control Plan, Testing Report’s, P.D.I, MIS Incoming Bought Out Parts, Molding, Deburing, Painting, Powder Coating, Vaccum Metallizing & all documents related to WRC, Vaccum Metallizing).
Responsible for Internal Audits (i.e. 5S, EMS, TS, in Process etc.).
Responsible for Daily Quality System Meeting of WRC unit.
Responsible for internal & External Audit and Qualified internal Auditor.
Interaction with Engg., Marketing, QA, Sales, Maintenance, Purchase Dept. And all dept.
Warranty parts analysis and reporting to QA Manager

Painting Process Responsibility:
I have an experience of PU painting process related to plastics parts paint.
I have an experience in maintain the process and related documents and testing.
Painting process set up (Paint mixing, viscosity maintain, Pressure set up, Conveyer Oven temperature set up)
New Parts Painting process Qualification.
New Parts Painting Process Work Instruction.
Cross Hetch Tape test checking.
Paint adhesion test
Paint Gloss test
Paint Thickness Measurement
Gasoline Resistance Test
Paint Hardness Test.
Chemical Resistance Test.
Painting Defects problem solving.
To maintain MIS Data of Painting. 

Vaccum Metalizing Process Responsibility:
Process set up 
To maintain MIS Data of Vaccum Metalizing. 
Problem Solving of Vaccum Metalizing
Production Planning
Process optimization

Powder Coating Process Responsibility:
Process set up 
To maintain MIS Data of Powder Coating. 
Problem Solving of Powder Coating
Production Planning
Process optimization

Vendor Development Responsibility:
Injection Moulding, Painting, Powder Coating ,Vaccum Metalizing,
QA System,
Vendor Performance Data Month Wise
Supplier quality improvement
Supplier up-gradation

New Development Responsibility:
Interaction With Engineering, Marketing & Purchase Dept.
New Paint & Material Trial,
New Parts Trail
APQP
PPAP
PSW

On Job Training:
Advanced Product Quality Planning (APQP)
ISO 14001 & OHSAS 
TS 16949 & ISO 9000
Yellow Belt certification on Six Sigma Approach 
SPC, APQP & PPAP & FMEA 
QSB by General Motor’s India.
Internal auditors.
5S & Implement activities.
ISO 27001 & 27002, for Certification.
Training on ERP system for implementation. 
Training on Basic awareness on GD & T.
Training on IFS system for implementation. 
Lean Machine Manufacturing

Achievements:
Won the title of “Quality Employee Of The Year” for 2006 & 2007
Participates in Enviorment Slogan activity & get the 1st position 2006. & 3rd position in 2007.
Got KAIZENS awards and Certificates.
Qualified Internal Auditor (TS 16949, ISO: 14001, ISO: 27001).
New Unit Installation & successfully done Audit by Mrs. merry from General Motor (North America) for Chevy Bezzel for Volt.

Specializations:
Plastics injection Moulding (2800 T to 60 T Ferromatic).
ABS Paint Shop (Plastics Parts).
Powder Coating .
Quality System.
ISO:TS/16949 (Internal Audit)
ISO:14001 (Environmental Internal Audit).
Vaccum Metalizing Process

Future Goals

To Work in the area of Quality Systems, Production Operation and Process Planning with dedication to fulfill Company’s requirement along with the Personal growth.