Ref. No. : CA - 29981 - (Quality – with 16.3 years in Plastic Industry)

Education

Diploma in Mechanical engineering 2008 MCE college Muzaffarnagar
B.SC (Math) 2005 Govt degree college Noida
HSC in 2002 R.S.S Inter college noida
SSC in 2000 R.S.S Inter college noida

Skill Sets

PROFESSIONAL SYNOPSIS
A dynamic Professional with 9 Years experience in Quality (Process & Final Quality, Customer Quality) in an Automobile OEM & Suppliers in Assembly line
Work experience of handling new product launch and defining Quality standards for product and also defining test procedures for final inspection.
Warranty analysis & Improvement.

Work Experience

Senior Engineer Quality
Since 12 Aug 19 to till date
Company profile- manufacturing of PP heat sealed battery containers, covers and accessories for various applications. Product: Battery casing for automobile & Solar Customer (Liv-guard, Luminous Liv-fast etc)

Job Profile:
Responsible for overall quality issue like customer, Final & process
Timely inform to tool room for Mould related issue
Responsible all customer part fitment problem with dimension.
Handle the customer problem at customer end
All customer issue closure with proper action plan with time plan
Training & instructions to down line team
Sample submission to customer including NPD documents
Take a new trail with development team
Preparation monthly MIS & review with senior management
Work with zero target PPM & Implement for all process
Rejection Analysis & take countermeasure with CFT team
Preparing of Engineering Documentation – PPAP, PFD, FMEA, CP, SOP, WIS etc.
8D (CAPA) submission of customer issue.
Prepare all audit document internal & external

Senior Engineer Quality
Since 28 May 2018 to 30 July 2019
Company profile- leading automobile industry working in the field of Plastic injection molding & Rubber molding components & is an IATF 16949:2016 certified company.

Since Sep 2017 to 26 May 2018 closely associated with Surin Automotive Pvt Ltd. Alwar (Rajasthan), as a Quality Engineer in Process, Final Quality and Customer Quality.
Job Profile:
Responsibility of handling overall quality of Cowl assembly
Training and Instructions to new engineers given to handle their job roles and responsibility
Make SOP and WIS for better and smooth operations and easily understandable for operator and line incharge
Daily DPV status and closure report stage wise
Make Monthly report ( Total Dispatch, Total Defects, PPM Status, CPI Status, JDI Status, Improvements) which discuss in review meeting Corporate Quality head of Surin Automotive Pvt. Ltd

Since 16 Aug 2011 to 30 April 2017 closely associated with Tata Motors Ltd. Pantanagar (UTK), as a Quality Junior Officer in Final vehicle inspection (Vehicle assembly shop- Tata Ace & Iris Project).
Job Profile:
Responsible for Line quality through inspection line and delivering zero defects to next customer.
Responsible for Final inspection department all issue
Responsible for outgoing vehicle Quality.
Responsible for CPA vehicle audit issue root cause analysis & corrective action plan.
Establishing acceptance standard for final product quality and defining test procedures for quality parameters.
Resolution of issues by using 7 QC tools and problem solving techniques. Implementation of corrective and preventive actions at assembly line.
Training of inspectors and supervisors for product quality standards, alarm escalation, feed-forward and feed-backward system, and performance indicator monitoring. Also to maintain data related to skill matrix and skill evaluation
Participation in Product Audit, Customer Acceptance Audit (CAA) and 5 F meeting.
MIS preparation, data management on daily basis related to BITS issues and performance indicators. Monitoring of performance indicator of each inspection line by daily review of DWM boards.
Preparation and monitoring of tracking sheet related to corrective actions for end customer defects and demanding implementation date with respective agency.
Quick analysis of problems by using quality tools like 7QC tools, 5W1H, 5-Why approach, etc.and suggesting corrective and preventive action. Standardization of preventive action through defect history sheet, etc. to avoid re occurrence of defect.

India Yamaha Motors PVT.LTD Greater Noida - As Diploma Engineer Trainee in Final vehicle inspection (Vehicle assembly shop- FZ, FAZER, R15, CRUX).From Sept 2010 to August 2011.

Job Profile:
Attend meeting daily for quality issue.
Responsible and controlling Vehicle dynamic inspection on test-track, Vehicle vibration, Engine noise inspection.
Responsible for daily Line inspection report
Emergency response & permanent corrective actions.
Responsible for indoor & outdoor vehicle testing
Implemented KAIZENs and continuous improvement related to Cost, Quality.
Inspection of Vehicle by aesthetically and dynamically to ensure defect free vehicle for customer.

Metzeler automotive profile system LTD Ghaziabad– As a Trainee Quality from Jan 2009 to July 2010.
Job Profile:
Managing overall quality problem on the shop floor.
To analyze the quality problem on the shop floor.
Responsible all customer part fitment problem with dimension.
Responsible for all customer problem of our part.
Responsible of mage the all manpower of shop Floor.
Maintain the 5s on shop floor.
Customer visit and attend the problem.
Inspection of material at Incoming Quality Control and Outgoing Quality Control.

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