Ref. No. : CA - 20934 - (R&D - Raw Material – with 20.4 years in Plastic Industry)

Education

PG DIRI From IIT Kharagpur, in 2011 with 65%

Tire Material & Compounding Technology From Hasetri in 2011

B.Sc. From Utkal University, Orissa in 2002 with 62.80%.

Skill Sets

Having Post graduate Diploma  Polymer science and Rubber Technology from IIT-Kharagpur securing all India( rank 1st in Polymer science) With Delhi Branch. Have experience in Quality and Technical field in different Rubber products such as all types of Hoses, Multy Rubber products, Sponge and Bias /Radial Tyres in MNCs like JK Tyre. 

Excellent Verbal And Written Communication Skills.
Ability To Deal With People Diplomatically, Willingness To Learn.
Played Cricket At School And College Level And Organized The Academic Events, Cultural Events At School And College.

Certificate In Software Computer Application  And Internet Applications

Work Experience

Sr.Engineer (R&D, Compounding, Process & Lab)-Tech. Dept.
Since Jan 2012
Company Profile: Leading Company for manufacture of rubber Extruded, moulded and sponge Components in all kinds of rubber (NR, SBR, PBD, Silicon, CR, PA, HYPLON, EPDM, CSM, FKM, PVC, NBR, HNBR AND ETC.). It is accredited TS 16949, ISO 14001 Certificate.
Job Profile:
Key Areas: Mixing, compounding, Extrusion, Laboratory & Process at each point.  
Technical planning & Establishment of New product as requirement by marketing.
Preparation of specification for extruder, Moulding, curing & other M/c.
Analysis of various test results and Releasing as per standard wise.
The new product within the prescribed time.
Planning for process cost deduction and energy conservation data.
The same with the time bound programme.
Planning and execution of trial of new compound &new profile changed.
Design & Monitor the daily check list for Equipments.
Analysis the various breakdown incidents and execution of corrective & preventive action.
Maintain all documents including departmental quality, mannual &instruction etc.
Process checks through the study of line shrinkage, Comparative average, weight study, product gauge & analysis of Process audit sheet.
Planning for Process cost reduction &energy conservation.
Handling Compounding division at each point and make as per global specification.
Make Formulation as per requirement process.
Data analysis of in-process materials- Rheometer, viscometer, Brabender, Disperson, RPA, Meltng Point, Ozone chamber, Hose burst pressure, and all types of testing Equipments etc.
Process Control-Intermix, Kneader, Two roll mixing mill, Extrusion.
ISO, TS 16949 documentations, maintaining calibration records.
Testing record Maintain as per ASTM, HES, SES, YGK, JIS, etc.
Handling manpower.

Engineer - (Technical R & D, Lab, Process Extrusion)
Jan 2004 to Dec 2011
Company Profile : Is the pioneer in tyre making one of the largest rubber manufacturing companies in the world. The company has a long product line yet the bias & Radial tyre and rubber remain its major assets.  
Job Profile : 
Key Areas:  R&D, Mixing/compounding, Extrusion, calendaring, curing & Laboratory. 
Technical planning & Establishment of New product as requirement by marketing. 
Preparation of specification for extruder, Bias cutter, Building & curing.
Analysis of various test results and Releasing.
The new product within the prescribed time.
Planning for process cost deduction and energy conservation data.
Design & Monitor the daily check list for Equipments.
Analysis the various breakdown incidents and execution of corrective & preventive action.
Maintain all documents including departmental quality, manual &instruction etc.
Process checks through the study of line shrinkage, Comparative average, weight study, product gauge & analysis of Process audit sheet.
Planning for Process cost reduction &energy conservation.
Data analysis of raw materials-incoming quality.
Data analysis of in –process materials & Equipments Like Rheometer, Viscometer, MDR, ODR, Brabender, Dispersion, RPA, Melting Point apparatus and all types of Equipment etc
Compound follow up in process –Global specification and Locally implementation.
Process control Banbury, Calender, Extrusion, Intermix.
Handling man power & ISO, TS 16949 documentations, maintaining calibration records.

Quality Inspector 
July 2002 to Dec 2003
Company Name: Hindustan Syringe and Medical Device (P)Ltd
Company Profile : This is a big exporter and Manufacturer of Syringe and Medical products.
Job Profile : 
To checks various quality aspects during process.
To perform technical activities for quality improvements.
To analysis Process with lab datas.
To take corrective and preventive actions on NCs.
To solve the problems with root cause analysis.
                                            
Project & Training:
Project title:- To study the All types of  Rubber based compounds with respect to Performance, Processing and Price by introducing Non- Black fillers.

Organization :- Hasetri (R&D Of JK Tyres, Rajasthan).

Training:- Attended special practical training on Polymer Synthesis & characterization at Hasetri (R&D JK Tyre Kakroli, Rajasthan).  

Future Goals

Growth

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