Ref. No. : CA - 10751 - (Production - Extrusion – with 23.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing and Testing Technology From Central Institute of Plastics Engineering Technology (C.I.P.E.T) Mysore in Jan 2004.

B.Sc. Polymer Chemistry From Calicut University in 2001

VHSC From G.M.V.H.S.S Nilambur in 1998

S.S.L.C From NSS Chakkalakkuthu in 1995

Skill Sets

IT Skills:
Application Software: MS Word, MS Excel, Power point, MS Outlook, JD Edwards Software, internet & email.

Professional summary :
More than seven years experience in the field of Plastics manufacturing. Currently working as Production  Engineer with big pipe manufacturing company in Gulf region, having 27 extruder and 30 Injection moulding machine.

Training:
Internal Auditor ICS

Work Experience

Production Engineer
Since August 2011
Company Profile: Is one of the highest manufacturing unit in gulf region. It is an ISO 9001 certified company. Manufacturing PVC, CPVC, HDPE, PPR and PB pipes and fittings. Having 27 extruder lines of WEBBER (GERMANY) and CINCINTI MILACRON (AUSTRIA) and 30 Injection moulding machines.
Job Profile:
Responsibilities for production, operation, documentation and ensures the quality and delivery requirements.
Controlling PVC Compounding section.
Develop operating procedures, set quality parameters to ensure the smooth running of system.
Supervising day to day operations, including setting parameters and monitoring on regular intervals, assisting to maintenance and trouble shooting
Co-ordination of online production quality checking.
Manufacturing Equipments Handled: Extruder(pipe line) and all related downstream equipements and mixing unit.

Production In charge
Dec 2008 to April 2011
Company Profile: One of the highest manufacturing unit of PVC Cling Film in UAE. This is a food packaging industry. Manufacturing PVC Cling film (9 to 40 micron). Making jumbo rolls and rewinded rolls. And also making Aluminum foils.Machines using Cast line and Blow line for the production of Clingfilm.
Job Profile:
Responsibilities for production, operation, documentation and ensures the quality and delivery requirements.
Controlling PVC Compounding section.
Develop operating procedures, set quality parameters to ensure the smooth running of system.
Supervising day to day operations, including setting parameters and monitoring on regular intervals, assisting to maintenance and trouble shooting
Co-ordination of online production quality checking.
Incoming raw material checking and documentation.
Making the plan and conduct internal audit.

Manufacturing Equipments Handled:
Extruder Cast Line
Extruder Blow Line
Mixing Unit.
Rewinding machine for cling film.
Rewinding machine for Aluminium Foil.
Grinding machine

Production & Quality control Engineer
Dec. 2007 to Dec. 2008
Company Name: Al MuktharPipe factory-Al Hassa, .
Company Profile: Is one of the leading manufactures of Electrical pipes (HDPE/LDPE), PP R pipes, PP R pipe fitting, PVC pipe fitting company.
Job Profile:
Manpower control to ensure disciplinary working atmosphere.
Preparing production / rejection report
Co-ordination of online production quality checking.
Incoming raw material checking and documentation.
Preparation of testing samples and checking required tests.
In process quality control checking and documentation.
Incoming raw material and outgoing product quality checking.
Co-ordination Shift Process Control Activity and Shift Allocation.
Manpower Arrangement and Workman Handling
Day to day operation management including production planning, machinery maintenance.
Raw material arrangement
Arranging Shop Floor Working Instruction
Handling the production independently and result oriented
Ensure productivity with strict quality standards and handling production related issues
Monitoring and Control of plant activities
Customer Complaints through Special Follow-up.
Implement the automation wherever required in any process.
Ensure that the quality of the Products is of the quality expected by the customer and meets worldwide standards
Improve productivity and operational excellence, institute lean and continuous process innovation
Analyze and minimize the Scrap / Rework on the product, Wastage Controls.
Interaction with Supplier and monitoring the supplier performance and supplier quality improvement process.
To maintain industrial health and safety norms and create an accident free environment

Production Engineer
Feb 2004 to Dec 2007
Company Name: Al Aziz Plastics Pvt Ltd.
Company Profile: Is one of the leading PVC electrical condiut fittings, PP R Pipe fittings, PP Profile fittings and PVC pipes manufactures in India. It is an ISO certified company.
Job Profile:
Manpower control to ensure disciplinary working atmosphere.
Preparing production / rejection report
Co-ordination of online production quality checking.
Incoming raw material checking and documentation.
Preparation of testing samples and checking required tests.
In process quality control checking and documentation.
Incoming raw material and outgoing product quality checking.
Co-ordination Shift Process Control Activity and Shift Allocation.
Manpower Arrangement and Workman Handling
Day to day operation management including production planning, machinery maintenance.
Raw material arrangement
Arranging Shop Floor Working Instruction
Handling the production independently and result oriented
Ensure productivity with strict quality standards and handling production related issues
Monitoring and Control of plant activities
Customer Complaints through Special Follow-up.
Implement the automation wherever required in any process.
Improve productivity and operational excellence, institute lean and continuous process innovation
Analyze and minimize the Scrap / Rework on the product, Wastage Controls.
Interaction with Supplier and monitoring the supplier performance and supplier quality improvement process.

Production Supervisor
May 2001 to Aug. 2002 
Company Name: Plasma Plastics
Company Profile: Is the manufacturers of PVC Pipes and PVC electrical condiut fittings.

Future Goals

I believe communication skills leadership qualities and knowledge are my strength, I believe in aligning my individual’s goals with that of company objectives & throughout my career I shall strive hard to fulfill this

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