Ref. No. : CA - 17820 - (Production - Extrusion – with 13.9 years in Plastic Industry)

Education

B.Tech (Manufacturing Engineering) From Veer Surrender Sai University of Technology, (Formerly University College of engineering) Burla, Sambalpur, Orissa, India. (With CGPA 7.2)

Diploma in Mechanical Egg. From S.C.T.E & V.T. Orissa, India With 72%

Skill Sets

Strength & Capabilities: 
Act responsibly, create value, learn & renew.
Ready to face new challenges and very keen to learn and experiment with new project.
Ability to identify potential issues, analyze and recommend improvement and alternative solution.
Highly motivated with lots of energy and great need for achievement.
Involve in social work which an organization provided.
Good verbal and written communication skills as per JD requirement.

Machining Skills:
Operating of conventional machining in Lathe, Milling, Grinding & Drilling.
CNC Machining (LATHE & MILLING) of Fanuc & Heidnhain Controller

Software Skill:
SAP for production, Microsoft outlook.
MS DOS, MS Office, MS Word.MS Power point.
Auto CAD-2009, CATIA VB5 (With project work)

Strength & Capabilities : 
Act responsibly, create value, learn & renew.
Ready to face new challenges and very keen to learn and experiment with new project.
Ability to identify potential issues, analyze and recommend improvement

Work Experience

Sr. Engineer- Production (Supervisor)
Since June’14 
Company Profile: Non woven fabric manufacturer
Job Profile:
Formulating and monthly plan of production order and looking after machine loading & scheduling of material (polypropylene, LDPE) for final Non woven fabric production using extrusion process.
Preparing daily and monthly production report and manage finished product in SAP system.
Analyzing production performance with respect to customer delivery index.
Resolving daily technical problems on machine and tracking with documentation.
Ensure that necessary time is worked for the position and where extra time to meet deadline. 
Establish standard operating procedures.(Reicofil- 4.1mm x 1000 m/min),
Set up and operates an extrusion machine in accordance with established procedures, guideline and customer requirement.
Resolving process related problems during production on untreated & treated AR, AS   product as per customer requirements.
Man power management in shift and keep work in minimal time
Making all material report and production schedule in SAP.
Significant Accomplishment:
Successfully execute on SS & SMS non woven production with use of PLC based extruder and auxiliaries within time and cost parameters.
Played a major role in ensuring continuously improvement in SS & SSMMMS Non woven product quality/productivity by use of different grade of PP and LDPE to enhance customer satisfaction in manufacturing process. 
Coordinates with procedure for all production, quality related issue and solve as soon as possible.
Played a major role in waste minimization in production floor by implementation of KAIZEN, KANBAN & 5’S. 
Integrating the movement of material, work activity, information to get smooth flow from input to output.
Coordinate with operators to maintain 5S inside production floor.

Production Engineer
Sept 2012 to May 2014 
Company Profile: Manufacturer of non woven fabric
Job Profile:
Evaluate and improve on SS & SMMMS in extrusion manufacturing processes system using Polypropylene.
Established process for wide range of diversity various grade of products. 
Maintaining reliable and safe manufacturing systems while improving production rates, efficiency, yields, costs and change over.
Improve process capability and production volume with quality standards.
Making daily productivity, down time, daily & monthly yield report.
Set up norms for work load distribution to manpower.
Training and developing production team for operational improvement.
Significant Accomplishment:
Prepare sample for study and show result in reports.
Perform new color and raw material testing an extrusion process.
Played a major role in implement system in optimize all phases of production process.
Provide suggestion during incident investigations and advise on corrective action.
Performed production activities as per PDCA and worked with  ERP, LOTUS, Careel mill 5.3,Ahl flow, Haga (Order plan) and Microsoft office manager to maintain production activity.

Production Engineer in CGL unit
Jan 2012 to Aug 2012
Company Name: Indian Steel Corporation Ltd
Job Profile: 
Developed implementing the process parameter to improve quality of the product and reducing the rate of rejection in CGL (Galvanizing) manufacturing process.
Maintain all production activities for (0.14 to 2.0mm thick, 750 to 1200mm width & coating 80 to 275gsm) with bright finish with regular spangles, skin passed & tension leveled product. 
Involved on cost and cycle time reduction in production process related to man, material & machine.
Execute the line as per production plan for commercial soft, lock forming quality, full hard & maintain max. Productivity with less down time.
Maintained all production activity as per ITW, TDC and QC standards (ASTM:653,IS:277, JIS:G: 3302,EN;10142)with use zinc coating.
Reviewed evaluation and provides recommendations for the material submittal.
Attained and provide solution to production meetings related on all production concerns.
Significant Accomplishment:
Successfully coordinate with the all incoming and outgoing correspondence to technical implementation with other department.
Maintained the daily and weekly progress report to ensure work timely execute of work.
Performed other related responsibilities as request.

Manufacturing Engineer Production 
Dec 2007 to Jan 2009
Company Name: Suzlon energy ltd
Job Profile:
Monitored production schedule and ensure upload in specified time for blade manufacturing unit.
Experience in resin infusion molding with use of glass fabric for blade & nacelle cover mfg. process.
Ensured availability for smooth flow of production line with constraint available of material inventory.
Coordination with team leads and artist for getting required working details.
Managed all production documents and communicate with production manager.
Production execution wind turbine blade mfg with 26 to 42mtr. With stipulate time period.
Significant Accomplishment:
Stellar role in continuous improving the cost effectiveness by establishing products & tool similarity.
Maintain testing equipment as per requirement for CNC drilling.
Reduced the rejection rate and successfully cost saving during production.

Professional Training & Project: 
Project made on injection molding & press tool as per customer requirement at Central tool room and training center Bhubaneswar.
One month of industrial training in RSB GLOBAL LTD (Automobile forging parts mfg.)at Tangi, Cuttack and a project on waste minimization of manufacturing process of Transmission component, propeller shaft, axles 

Specialization Training:
Sep’2007-Dec’2007 in Advance diploma in CNC.
Central tool room and training Centre is an Indo denies project which provided Advance Diploma in CNC programming techniques. CTTC is an ISO90001: 14001, OHSAS certified organization, Ministry of small scale industries govt. of India at Bhubaneswar, Orissa.
Here I am working as a CNC operator & programmer in production department. Well known knowledge about injection molding process for making daily use items using HDPE.

Tata Indicom, Bhubaneswar
June’2007-Sep’2007 
Managed and develop the sales strategies and conducted the marketing research. Created the standardize marketing/sales materials with the marketing management and product development. Enhanced the market product and increased the market share of the product by utilizing the strategies, responsible for the management and train new sales executives. Acted as interface between the product marketing and production personnel. Great ability of marketing background which includes market research, product development. Strong ability of team building and sales training. Very enthusiastic and team player with the planning and budgeting.

Exposure To: 
Knowledge about ISO 9000, 9001, 2008, ISO 14000, EMS, OHSAS & OSHA.
Recently participate SGS certified ISO 9001:2015 and ISO 14001:2015 system training and audit program.
Implementation of 5‘S’, KAIZN, POKA YOKA, KAN BAN system & 7QC tools & LEAN manufacturing process in production floor.
Proficient in fire fighting & extinguishers, fire safety and CPR in case emergency.

Profile Summary:
A qualified manufacturing engineer with over 5.3 years of experience in operation, production supervising, planning and control. Demonstrated excellence setting in production line as per ISO standards. Expertise in handling production with lean manufacturing process. Experience in delegating work schedules and handling of machines. Proficient in implementing new techniques for cost and time saving. Result oriented professional and effective leader with the ability to lead work in cross functional teams.

Core Competencies:
Formulating production plan and accomplishing daily/monthly with man and cost parameters. Execute cost saving techniques to achieve substantial reduction in expenditure within the budget.
To ensure work allocation in shifts and ensure that shift personnel are fully complying with the duties. Critical review and necessary action in shift operations.
Co-ordination between shifts and ensure all the relevant documents are filled as per standard operating procedures/protocols and validated procedures.
Preparation of documents and production reports pertaining to change control, deviation control, validation protocol and re-qualification protocols.
Training and motivation of new incumbents and manpower handling.
Looking for safety, health & environment and strict enforcement of safety norms.
Preparation of daily MIS reports, monthly reports for WIP and preparing final production stocks. Implementing   quality systems & procedures in the organization to ensure smooth flow of operations.
Technical up gradation of the process leading to good quality, high output at low cost and active participation in R & D trails. A compliance of ISO system and its documentation.
Implementation of ISO, 5S, OHSAS 18001 in plant area and surrounding.

Future Goals

Seeking middle level assignments in production and process improvement with reputed organization.

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