Ref. No. : CA - 20650 - (Production - Extrusion – with 24.4 years in Plastic Industry)

Education

Bachelor Of Mechanical Engineering From Abhinav College Of Engineering, Nashik, in 2011

Diploma in Packaging Tech. From Govt. Polytechnic, Nagpur in 1998

H.S.C Passed (SCI) From Pune Board in 1995

S.S.C. Passed From Pune Board in 1993 

Skill Sets

Team work, Adoptable to change, communication skill.
To work hard for challenging jobs& committed for Constant. Improvement.

Computer Proficiency:- MS DOS, Windows, MS Office, AUTOCAD REL 14.

Work Experience

Senior Engineer - Production
Since Oct 2011
Company Profile: Leader In Liquid Packaging.
Job Profile:
Handling Production Activities.
Production Activity-
Managing. Manpower for every machine daily & also planning the leaves of colleagues.
Preparing daily shift report & submitting it to production manager.
Handling Manufacturing Processes on Laminator, Slitters & Doctor Machines.
Responsible for smooth functioning of every machine & Setting up production targets and achieve the same within time by generating minimum amount of waste & at the same time keeping the quality parameters as a priority.
Giving training to new joiners & visitors regarding the safety procedures & Do`s & Don’ts in the respected area.
Responsible for smooth flow of finished goods from production floor to warehouse without any damage & at the same time also managing the flow of raw materials from warehouse to production floor.
Attending to any breakdown or short stops on any machine & informing it to maintenance & also doing the analysis for the same after it’s solved.
Developing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Keeping record of daily Shortstop & Breakdown.
Implementation of 5 ‘S’, Jishu Hozen, visual management activities in department.
Production Planning & Control
Responsible for planning of products on every machine according to the priority given by planning executive & at the same time making it sure that it is delivered to the warehouse before the given time period.
Planning the raw materials required for full shift & arranging the same from warehouse.
Delivering the finished goods with appropriate labeling & documentation to the warehouse.
Overseeing production related tasks including planning, control and trouble shooting.
preparing NCR reports regarding quality issues
Quality Maintenance
Responsible for carrying out quality checks on ok products such as splice test, pinhole test ,many more & giving approval for further production activity.
Giving training to new joiners regarding quality procedures.
WCM Activity
Performing the WCM activity daily in teams with the help of autonomous maintenance & preventive maintenance.
Attending trainings regarding WCM & at the same time giving training to new members of the tasks that are carried out in initial steps.
Performing tagging & detagging procedure daily & also following the daily inspection, cleaning & lubrication standards.
Preparing one point lessons (OPL) & making any changes in SOP if required.
Breakdown & Shortstop analysis with the help of 4M 5Y analysis with Maintenance team.
Responsible for WCM Board Updates for Internal Audit Purpose.

Senior Executive, Production - Raw Net Department
Mar 2011 to Oct 2011    
Company Profile : Leader in Manufacturing of Fishnet, Industrial Ropes, Braided Twines, Sport's Nets, and Raschel Net.  
Job Profile :
Worked as a Senior Executive, Production in Raw Net Department, Handling Production Activities.
Day To Day Planning of. Production Activities.
To Monitor of Plan V/S Actual Production. 
Controlling over process parameters, Analysis of Failures & Identify their causes.
Carryout machine related maintenance work.
Process observation and data analysis. Manpower allocation and training.
Consumable cost reduction, Improvement in operational efficiency, Achieving production and plan targets.
To Co-Ordinate for availability of input material. 
Manpower Planning & Distribution. 
Focus on Productivity.
Implementation of 5 ‘S’, JISHU HOZEN, kaizen activities in Department. 
Staring Comity Member of 5 ‘S’ system.

Process Manager
Apr 2008 to Mar 2011                                
Company Name : Siddhivinayak Polymers 
Company Profile : Is a large manufacturer of different types of Extruded Polypropylene & High Density Polyethylene woven sacks,Tarpaulins.  
Job Profile : 
Worked as a Process Manager, handling all production, Purchase, Dispatch Activities. 
Online Supervision & Inspection of All Process.
Develops New ideas for better results in production.
Monitoring the Process of Tape Plant. Film Extruder, Loom Machines, Flexographic Printing machine, Lamination machine & Finishing Dept.
Planning & Controlling of Production Process.
Develops products according to customer’s requirements.
Trains all Employees regarding new improved process & technology. 
Handled responsibility of purchase of raw materials, printing inks, reducers, machine spares, and dispatch of finished goods. 
Develops new suppliers for cost saving purpose. 
Maintain Customer Account.

Shift Incharge
Jul 2007 to Apr 2008.
Company Name : The Supreme Industries Ltd (protective Packaging Division)
Company Profile : Is a well known group in protective packaging field which manufactures of Expanded PE foam, cross link polyethylene foam & Air bubble film.
Job Profile : 
Worked as Shift Incharge, Handling all production activities on shop floor
Activities:
Handling different types of Extruders processing raw materials like LDPE, HDPE, LLDPE, PVC.
Product Planning & control.
Manpower handling & Distribution.
Taking active Part in implementation of ISO & 5’S’ Systems as a team member.
Worked in a general shift to identify. Process troubleshooting. & rectify them, do RCA to reduce process waste.
Handles packaging Specifications according to finished products.
In process inspection.
Handles fire safety & General Safety activities as a team member. 
Giving training to operator on waste control.

Plant/Process Incharge
May 2003 to Jul 2007
Company Name : Saurabh Polymers Ltd 
Company Profile : Is a large manufacturer of different types of Extruded Polypropylene & High Density Polyethylene woven sacks,Tarpaulins,LDPE/LLDPE,HMHD Polybags, industrial Liners, Sheets, PolyFilm rolls, reprocess granules.
Job Profile : 
Worked As A Plant/ Process Incharge, Handling All Production, Purchase & Despatch Activities. 
Develops new ideas for better results in production.
Monitoring the Process of Tape Plant. Film Extruder, Loom Machines, Flexographic Printing machine, Lamination machine & Finishing Dept.
Planning & Controlling of Production Process.
Develops products according to customer’s requirements.
Trains all Employees regarding New improved process & technology. 
Handled responsibility of purchase of raw materials, printing inks,   reducers.
spares, dispatch of finished goods. 
Develops New suppliers for cost saving purpose. 
Maintain Customer Account.

Shift InchargE
Mar 2001 to Feb 2003
Company Name : Rishi Packers Ltd 
Company Profile : Is a large manufacturer group of Polypropylene & HDPE Wovensack, Raschell net. 
Job Profile : 
Worked as a Shift Incharge, handling all production related activities on shop floor.
Planning & control of production process. 
Design & carry out maintenance schedule. 
Develops new methods for better production outputs. 
In process inspection & waste control. 
Manpower handling & Distribution.
Involved in ISO implementation. 
Checking out production reports. 

Quality/process Supervisor 
May 1999 to May 2000
Company Name : Flexible Packaging Industries
Company Profile : Manufacturer of printed corrugated cartons
Job Profile : 
WORKED AS A Quality/process Supervisor Handled Quality & production related activities on shop floor. 
Quality inspection & Control of Products.
Incoming raw material inspection.
Handled dispatch & production related activities 
Manpower handling & Distribution.

Achivements:
Installation of machines, Design plant layout as per process flow,Erection & commissioning in Siddhivinayak  polymers.        
Supervision on the work of Fire Hydrant Line as per design of External Consultant in SUPREME INDUSTRIES [Project Stage].
Won Best Suggestion Awards of Tetrapak in July 2012 & Feb.2013
Won One HR Award of Tetrapak in May 2012.
Won WCM Logo Design Award in Tetrapak in January 2013.
Won First Prize in Safety Slogan Contest in Feb.2013.
Winner in Safety poster contest in Feb.2014.
Won Earth Hour Poster Contest in March 2014.

Training
Completed Training of Basic cabin Crew from Frankfinn Management consultants. 

Future Goals

Contributing in progress of Organization by using all Technical Skills, Knowledge & Methods, and Contacts sincerely.Eager to learn new skills to improve working methods.

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