• Gender: Male
• Age: 46
• Designation: Senior Executive
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  204000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 23.1 Year(s)

Education

B.E. in Mechanical Engineering with First Class from AVC College of Engineering, Mailaduthurai, Tamil Nadu under University of Bharathidhasan in June 2001

Skill Sets

Computer knowledge:
ERP package: SAP (PP MODULE)
Applications: M.S. Office
Design Software: AUTOCAD 2006, Pro -E 2001, Unigraphics
PRESS TOOL DESIGNING and PRODUCT DESIGNING: Concept Study, Concept Refinement, Detailed design.
Knowledge of Geometric Dimensioning and Tolerance.
Knowledge of Quality Management Systems (QMS) such as 5-S, ISO 9001:2000, ISO/TS 16949:2002
SHOP FLOOR KNOWLEDGE: on CNC Milling, Spark EDM, Wire EDM, all conventional Machines, power presses, Pneumatic and Hydraulic Presses.
Knowledge in Tolerance and dimensioning, engineering calculations, logical and analytical abilities, Metallurgy and Heat treatments.
Proven strength in Problem solving, Coordination and Analysis. Strong communication, Interpersonal, Leaning and organizing skills matched with the ability to manage stress, time and people effectively.

Work Experience

Senior Engineer - Design and Development
Since April 2006 to till date
Presently working with a leading company in South India
Job Profile:
Development of all types of Press Tool, Welding Fixture, Jigs and Gauges etc.
Creation, and implementation, of all design, and data management, control documents, for TS-16949 compliance.
Responsible for all phases of projects, from concept sketches, through completed customer approved designs and scheduling.
Interaction with customers, on all jobs, to insure compliance to required standards.
Preparing Tooling processes to maximum utilization of presses & tool room machines and optimum tooling cost.
Responsible for tooling reviews with customers, on all designs.
Responsible for material selection and purchasing for tool development.
Development of Prototype and prototype tooling for Product Approval.
Attending trials and incorporate ideas for the continuous improvement and for permanent solution.
Tool validation reviews & customer Approvals with optimum tool trials.
Product Review & Modification to meet optimum Tooling requirement.
Established and evaluated cost reduction projects for feasibility and cost.
Responsible for new facility plant layout, from shop floor machine placement, to design department set-up.
Quotations preparation: Based on Review with internal & external customers for their product requirements and finalizing tooling process and optimum tooling requirements.
Productivity improvement by revising product features and processes.
Supervised, mentored and developed newly hired toolmakers, all of whom advanced to positions of increasing productivity.
Preparation of time plan for project completion.
Initial preparation for lay out inspection reports for trail components.
Preparation of FMEA, APQP, PPAP documents

Design and Development Engineer.
Since January 2002 to April 2006
Worked with Balaji Press Products India Pvt Ltd., Hosur
Job Profile:
Responsible for Tool design, procurement of all tooling for stamping
Procured and coordinated all tooling to be constructed at outside vendors
Established and evaluated cost reduction projects for feasibility and cost.
Review of press tools welding fixture-manufacturing processes to meet for optimum tooling cost, and their delivery Schedules.
Responsible from project feasibility study to project complection.
Preparation of time plan for project completion.
Responsible for material selection and purchasing for tool development.
Development of Prototype and prototype tooling for Product Approval.
Quotations preparation: Based on Review with internal & external customers for their product requirements and finalizing tooling process and optimum tooling requirements.
Preparation of FMEA, APQP, PPAP documents.