• Gender: Male
• Age: 45
• Designation: Senior Executive
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 23.6 Year(s)

Education

Diploma in Tool-Design and Manufacturing (PLASTICS) from MIT Engineering College, Pune.
H.S.C from Pune board.

Computer Knowledge
PRO-E 2001 Solid Modelling and Surface Modelling from Future Tech Cad Cam Services.
AUTO CAD 2000.

Skill Sets

Plastic Moulds and Moulding

Work Experience

Associate Manufacturing
4th Sep 2006 to till date.
Company Profiles: Manufacturing lighting and engine induction system for four-wheeler automobile industry. A setup of six Plastic Injection Moulding machines (Engel & L&T make) from 350T to 1000T capacity. In house assembly, metalizing, hard coat, base coat of plastic parts
Job Profile
Development of moulds, jigs and fixtures.
Modification work in moulds.
Attending problems during production.
Preventive and break down maintenance of moulds.
Mould trials to ensure mould functioning and quality of product.
ISO documentation.
Projects :
Manufacturing lighting system for utility vehicle Sprint & Sumo victa of Tata-motors, X1 hatch batch & world truck projects of tata-motors are in development stage. Two projects of lighting system of General motors vehicle are in development stage.
Visited South Korea for mould trials & new vendor development for our new project.


Assistant Engineer Tools.
26th Dec 2005 to 26th June 2006
Worked with Sermo Arrk India Ltd, Pune
Sermo Arrk India ltd, Pune. Sermo is a Japan based group and Arrk is a France based group. These two groups are having collaboration to form a Sermo Arrk company. Sermo Arrk has commercial tool room manufacturing plastic moulds for automobile industry. Sermo Arrk has widely spread customer base in India and Europe. Has a setup of eight VMC machines, four Sparking machines, two Coordinate Measuring Machines facility and other conventional machines. The capacity of setup is to manufacture the moulds of size of 2 x 1.5 meters.
Job Profile
Core, Cavity matching and Bedding work.
Assembly of moulds.
Modification work in moulds.
Mould trials to ensure mould functioning and quality of product.
Projects at Sermo Arrk:
Mould manufacturing for Automobile Industries like TATA Auto plastics, Varroc, Maruti Udyog, Hero Honda. Moulds are also exported to European companies like Visteon, Mercedes Benz.

Junior Engineer (Member Tool Room).
1st July 2004 to 20th Dec 2005
Worked with Rinder India Private Limited, Chakan
Company Profile
Rinder India Pvt Ltd, Chakan. Rinder is a Spanish group an ISO TS 16949 company and manufacturing lightning equipments and automobile plastic parts for two-wheeler and four wheeler automobile industries. Below listed are the main work areas where I was contributing. Rinder has setup of twenty-four Plastic Injection Molding machines (Micro Processor Controller based) from 60T to 400T capacity. In house assembly, metalizing, painting of plastic parts is done.
Job Profile
Development of moulds, jigs and fixtures.
Modification work in moulds.
Attending problems during production.
Preventive and break down maintenance of moulds.
ISO documentation.
Projects at Rinder:
Major plastic components supply for Bajaj Auto ltd, Yamaha motors, TVS motors, LML, TATA motors & exports.

Production Supervisor.
17 March 2001 to 23rd June 2004
Worked with Suresh Press Works, Chinchwad
Company Profile
An ISO-9001/2000 certified plastic injection molding company. Suresh Press Works has setup of nine Plastic Injection Molding machines (Micro Processor Controller based) from 100T to 500T capacity. Also in house printing and ultrasonic welding of plastic parts is done. In house mould maintenance and rectification work is done. Below listed are the main work areas where I was contributing.
Job Profile
Planning as per scheduled target.
Concentration on high productivity by reducing the down time and minimizing the rejection rate. Analysis of rejection and preventive action plan to reduce rejection and wastages.
Taking care of product change over (mould change) and setting of machine parameters.
Confirmation of machine setting by checking aesthetic look, controlled dimension and shot weight with master sample.
Preventive and Break down maintenance work of moulds.
Analysis of break down and preventive action plan to avoid maintenance work.
Modification work in moulds, as per latest rev. of product design drawing.
Continuous improvement in quality as per customer feedback.
Concern with pad printing, screen-printing and ultrasonic welding of plastic components.
Motivating operators and providing training to them.
Projects at Suresh

Future Goals

*KKS