• Gender: Male
• Age: 48
• Designation: Senior Executive
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  580000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India, Indonesia, Thailand, Malaysia, Mexico, Singapore, Taiwan
• Notice Period: 30  Days
• Work Experience: 24.4 Year(s)

Education

1 year Post Diploma in Tool Design and Manufacturing from Central Tool Room and Training Centre, Bhubaneswar (Under Ministry of Micro, Small and Medium Enterprises), Govt. of India in 2012 with 89.8%

4 years Diploma in Tool and Die Engineering from Kerala Govt. Polytechnic Kozhikode (Under Board of Technical Education Kerala State) in 1998 with first rank with 83.3% marks

Skill Sets

Well versed with MS Office Tools, CATIA V5 R19, Solidworks 2010, AutoCAD 2008, Pro-Engineer Wild Fire 5.0, Unigraphics NX 7.5, Solid Edge ST6vetc
Proficient in Solid Modeling, Drafting & Detailing, Assembly, Surface Modeling, GD&T, Kinematics etc. Using various softwares listed above

Work Experience

Senior Training Officer
Since April 2014
Company Profile: Delivers quality technical training and education in Mechanical, Manufacturing, Tool Making, Mechatronics, Computers, IT, Electronics
Job Profile:
The motive is to develop, motivate and improve the skills of young tool makers and designers towards the challenging industry requirements.

CAD/CAM Consultant
Feb 2012 to Oct 2013
Company Profile:Training Institute under ministry of MSME
Job Profile:
Process Planning, Modeling, Drafting & Detailing With Gd&T For Aerospace Components & Tool Inserts
Prepare The Initial And Final Designs, By Developing Ideas with CAD/CAM Concepts, Conduct Design Review Meetings, Feasibility Study, Etc. Preparation Of Final Drawing Sheets For Manufacturing, Process Planning & Document Control. Designing & manufacturing of fixtures (for machining & inspection), precision injection molds, press tools, and precision measuring gauges/fixtures for Defense Research & Development Organization of India
Softwares Used:
CATIA V5 R19, Solidworks 2010, Pro Engineer Creo Parametric 2.0

Tooling Engineer
Mar 2007 to Sep 2010
Company Name: Interplex Electronics
Job Profile:
Designing & manufacturing of fully automatic injection molds & reel to reel insert molding tools (injection mold) for new & precision products for electronics and switch gear products using engineering plastics.
Designing of special purpose machines & press tools for cropping & single piece removal
Designing & manufacturing of special gauges and fixtures which reduces the overall time and hence improved output and efficiency with consistent quality
Liaised with customers and vendors on queries regarding new product DFM & new design suggestions
Devising estimated cycle time, part weight, runner weight, preparing and sending weekly reports and presentations on problem solving or suggestions for improvements
Formulating the design and detailing of individual components from a insert molded package

Assistant Faculty (Training)
Aug 2006 to May 2007
Company Name: Foreman Training Institute, Bangalore & Harbingers Computer Centre
Job Profile:
Training for AutoCAD & Unigraphics.

Mold Maker
Jan 2005 to Jul 2006
Company Name: Beyonics Precision Machining
Company Profile: Manufacturing of Pressure die casting dies for Computer hard disks and CNC machining of components
Job Profile:
Mold fabrication department

Tool & Die Maker
May 2003 to Dec 2004
Company Name: Alpha CAD Designs, Bangalore

Tool Die Maker
Oct 1998 to Apr 2003
Company Name: Plasmet Systems, Bangalore

Trainings
Successfully underwent various trainings on:
Fire and Safety, Integrated 8D Problem Solving, FMEA Awareness, ISO 9001: 2008, TS16949: 2009, Integrated Internal Auditor, etc.
Mistake Proofing (Poka-Yoke), Advanced Product Quality Planning, Production Part Approval Process, Statistical Process Control, Measurement System Analysis (during the stay in Interplex Malaysia)
Attended:
In-plant training at BPL Automation Limited, Bangalore
Training at Saras Industries, Bangalore

Profile Summary
Over 14 years of experience in Manufacturing/Designing of different types of Injection Molds, Press Tools, jigs & fixtures, Special Purpose machines. Last two years as CAD/CAM Consultant in a Central Govt. Organization.
Expertise in complete tool development operations with key focus on bottom - line profitability
Deft in ensuring optimal utilization of resources and timely accomplishment of deliverables
Skilled in planning detailed engineering activities from conceptual design to production readiness
Adroit in implementing various techniques for cycle time reduction and entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits (internal & external)
Adept in managing product engineering tasks & practicing Bill of Design & Process for ensuring flawless launch

Core Competencies
Liaise with customer and internal as a keen communicator for new Design For Manufacturing, product qualifications, PPAP submission and up to first lot submission, also for relevant improvements and modifications later on.
Suggesting and sourcing new technologies for new products
Designing of tools, processes & formulations for manufacturing products
Conducting trials, identifying deviations & making relevant modifications to stabilize products
Implementing ISO quality standards to produce consistent quality product & recommending required changes in process as well as in technology to improve product quality
Developing Quality Control by monitoring incoming, in-process and final inspection of procedures, records & ISO documentations
Formulating processes to ensure smooth establishment of product commercially and evaluating vendor performance to ensure supply of quality material
Solid Modeling, surface modeling, assembly, drafting & detailing, core cavity extraction and electrode design using CATIA, Pro/E, UG NX7.5

Future Goals

In pursuit of career enhancing opportunities as Senior Tool Engineer, in the field of Designing of fully automatic & precision Tools (Injection molds, Press tools, Jigs & Fixtures, Special purpose machines etc)