• Gender: Male
• Age: 48
• Designation: Senior Executive
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  412000 /Annum
• Expected Gross Salary: INR  540000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere
• Work Experience: 25.6 Year(s)

Education

Diploma in Mechanical Engineering
Grade: Grade A / 1st Class
Major: Automobile Aggregate: 77
Institute / University: Govt. Polytechnic, Gwalior (M.P.B.T.E)
Date of Passing: June1998

Post Diploma in Plastic Technology
Grade: Grade A / 1st Class
Field of Study: Machine Maintenance
Passing Date:June1999
Institute / Board: C.I.P.E.T (Bhopal)

Specialized (Certificate Course)
PLC (SIEMENS S-7) from CRISP Bhopal
Pneumatics Hydraulics from CRISP Bhopal
Object Oriented programming with C++ from EXEL Gwalior

Skill Sets

30 ton fully electric JSW: Troubleshooting of 102 molding machine, software loading, Tie bar balancing by strain gauge, overhauling (Bush & pin replacement of toggle links)
60 ton hydraulic NETSTAL molding: Troubleshooting of 53 molding machine, software loading, Screw cleaning, Mold temperature controller repair.
Extrusion: Maintenance of TOSHIBA & BATTENFILD Plant
Hydraulics: Hydraulic trouble shooting & repair, Jet servo valve (moog) repairing, Rexroth proportional & direction control valves, logic valves, Internal gear pump.
Electrical: Trouble shooting and repair of servo motor ,Encoder / resolver replacement, handling servo faults, servo drives, converters,IGBT.
Robotics: teaching, alignments & troubleshooting.
Pneumatics
RCA (reliability centered maintenance), TPM (Total Productive maintenance), Kaizen (Continuous improvement), performance and efficiency engineering, and troubleshooting techniques

Work Experience

Operation & Maintenance Engineer
Since Sep 2002.
Sustains and improves reliability, plant operation, maintenance, and systems documentation for a leading optical media group.
Directs a 24-member staff of IMM departments , responsible for the CDR & DVDR manufacturing group.
Manages the plant’s IMM department for operations, maintenance, projects, and spare parts, inventory, budget, and compliance with environmental and safety regulations.
Implements a wide variety of engineering solutions to increase equipment availability, increase net operating rate, reduce operation losses, and achieve standard and acceptable production rates.
Introduced and developed an approach to maintenance incorporating principles of TPM, RCM, and the Kaizen philosophy, and then created plans, programs, and strategies for personnel and equipment improvement.
Explore & implementing the energy conservation possibility on CDR line & Molding
Reduce BOM Cost by Life improvement of top spare parts in molding & Established effective repair system for top spares and institutionalized through SOP as well as Indigenization of O.E.M Spares.(Original Equipment Manufacturer)
Reducing Mean Time Between Failure by implementing Kay Zen.
5 why analysis & CAPA for major breakdowns.
Established measure for calculating Mean Time To Repair & completion of two projects on MTTR.
Train at list two line maintenance persons per week to 03 quadrant skill level.

The Supreme Ind Ltd.
July 1999 to Sep 2002
Responsible for complete maintenance of extrusion line (Air Bubble Film, E.P.E Foam Plant), Compression Molding (E.V.A Cross Linked Foam) & Utility
Commissioning of Compression molding plant & its Utility.
Total Productive Maintenance include condition monitoring, operators training and Preventive Maintenance.
Maintenance of PLC Machines, Bells Pneumatics Feed Back Control System, etc
Supervised onsite work crews and contractors to execute instalation plans on a daily basis

Training:
1 Abroad training at JSW training center IRUMASHY & HEROSHIMA (JAPAN) on “Molding process & maintenance”.
2.Training by Swiss engg. from Netstal on “maintenance of inj. Molding m/c.”
3. In-house training on D.O.E & DIMAC under six sigma project.
4. In-house training on P.L.C & WinCC (SCADA)

Future Goals

Versatile, accomplished engineering professional with proven expertise managing maintenance operations in a wide range of settings. Background includes over nine years of experience at, manufacturing facilities. Exhibits a strong and firm approach to sustaining and encouraging safe work environments, six sigma approach and a demonstrated ability to streamline operations. Applies continuous improvement, principles to increase process and maintenance efficiency and company profits.