§ Diploma in Mechanical Engineering, Mumbai University, First Class - 1989
§ SSC, Pune Board, Distinction – 1986
Production
Production Executive
At Leading Appliance manufacturer
Maintenance Executive
Previous Employer : V.I.P. Industries pvt. ltd.
Growth Chart:
Executive – Maintenance, 2001
Senior Officer – Maintenance, 1999 – 2001
Officer – Maintenance, 1995 – 1999
In-charge of complete plant maintenance and break-down maintenance. Reduce internal and external failures by improving system performance, process capability and by implementing preventive maintenance. Improve productivity through machine upgradation. Cut costs through indigenization of imported worn-out components and standardization of spares.
Select achievements :
§ Handled installation of Nissie FS500 & FS600, Windsor SPM 850W, Toshiba 1300DE (4 Nos.), Sandretto-100T and Battlefield–75 T machines.
§ Reduced breakdown of vacuum forming machines by 3%.
§ Significantly improved seal life of nozzle & injection cylinder of Nissie FS500 & FS600 machines.
§ Improved seal life of K1200T injection moulding machines by 8 months.
§ Saved Rs 1.3 Lacs by reducing hydraulic oil consumption.
§ Introduced orifices, pressure reduction, electronic sensors in potential areas. Saved Rs 3 Lacs through water conservation.
§ Part of team that reduced breakdown of injection moulding machines to 3.5%.
Senior Foreman
1991 – 1995
WIPRO CONSUMER PRODUCTS LTD., JALGAON
Responsible for preventive maintenance of every boiler as per statutory requirement. Conducted annual certification of boiler. Maintained plate heat exchangers, cold rooms and its compressors, rotators, filler presses, chilling plant. Undertook maintenance of cell house. Carried out servicing of stamping & wrapping machines, gearboxes of aerators in toilet soap plant. Maintained oxygen and hydrogen compressor in compressor plant.
Select achievements :
§ Reduced wastage of hydrogen gas compressors by modifying pipeline layout and providing one common pressure reducing valve instead of 6 valves.
§ Achieved 5 % saving in energy by servicing hydrogen gas compressors.
§ Reduced air pressure drop at working station by 0.8 kg/cm2.
§ Improved hydrogen gas quality by providing auto drain valves.
§ Arrested frequent choke up of Toilet Soap Fatty Acid line by providing new type of steam heating of pipe.
§ Improved cell life by 20% by using ebonite insulator in place of plastic insulator.
§ Saved energy by improving quality of oxygen & hydrogen by servicing cell plant; reduced time from 6-8 hrs to ½ hrs only.
Professional Experience continues…
BAJAJ AUTO LTD., AURANGABADAsst. Engineer (Production), 1990 – 1991Trainee Engineer (Production), 1989 – 1990As a production in-charge, met all prescribed production targets at Three Wheelers division. Solely handled complete department in 1st and 2nd shifts. Set machines, tools & job setting for machining within tolerance. Trained trainee engineers and casual workers. Reduced percentage rejection of components.Select achievements :§ Completed target of 10,000 extra gear shift assembly parts within a month by altering operations.§ Achieved zero line loss by effective planning and additional working on bottleneck operations.§ Set up brake liner cutting SPM, finalized production norms and started operation within 4 working days.
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