• Gender: Male
• Age: 47
• Designation: Senior Executive
• Highest Education Level: Diploma
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 24.9 Year(s)

Education

Diploma in Industrial Electronics Board of Technical Education Mumbai
H.S.C. (Science) Divisional Board Nasik

Skill Sets

Production Planning, Maintenance, Quality, Vendor Development

Work Experience

Senior Engineer (Plant In charge for Electrical & Electronic Maintenance)
Apr-2006 to till date
Company Profile : Leader manufacturer of Needle Roller Bearings, Ball Bearings, Crank Pin, Welded Cages, Rocker arm bearings, Plastic cages, for automotive manufacturers in India & Overseas market, having seven manufacturing units in INDIA.

Project Engineer (Machine Building)
Oct 2002 to Mar 2006
Worked with Ravjeet Engg.Specl.Pvt.Ltd. Pune

Maintenance Engineer
Mar 2002 to Sep 2002
Worked with Force Motor Ltd.Pune.

Shift Engineer (Maintenance)
Mar 2001 to Feb 2002
Worked with Varroc Engg.Pvt.Ltd. Pune

Trainee Engineer (Service)
May 2000 Feb 2001
Worked with Divya Electro Technica Pvt.Ltd. Mumbai

Job Profile
Preventive Maintenance.
Formulating strategic plans to enhance preventive maintenance.
Preparation of preventive maintenance schedule for the machines from its catalogues, manuals & past history of the machines.
Conceptualizing and implementing strict measures in maintenance procedures and equipment centerlines to optimize resource/capacity utilization.
Maintaining maintenance volumes through constant interaction with production & planning teams.
Evaluating major capital expenditure proposals to secure the best interest of the plant and reduce the downtime.
Developing project plans & schedules, arranging resources to ensure achievement of targets as per budgeted parameters.
Ensuring profitability of operations; compliance with Quality of maintenance activity.
Maintenance of overall power distribution system of the plant.
Overall interaction with Govt.Authorities to fulfill all legal requirements of all power system, DG sets, compressors, ETP plant etc.
Preparing guidelines, manuals & work instructions for production operators for the machine for facilitating decision making
Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Arounds with focus on optimum utilization of machines.
Identifying & monitoring maintenance bottlenecks and undertaking corrective measures.
Procurement of the spares as per the requirement of predictive maintenance.
Breakdown Maintenance
Developing Quality Systems by streamlining system procedures, practices and approach and formulating SOPs.
Oversee implementation of quality tools to streamline and standardize workflow.
Conducting regular Internal Audits, Root Cause Analysis, Troubleshooting and Reviews to ensure adherence to highest standards.
Steer the development of new tools for the maintenance.
Coordinate with Production & planning dept for availability of the machines for the preventive maintenance.
Handle the process of development of new machine from designing validation of design, trials & testing and commencing production along with handling related documents & formalities.
Identify any changes and making final modifications in the machines for routine production.
Interact with Vendor Development Dept for supply of material and ensuring adherence to all specifications.
Identifications of the production requirements & develop the machine to fulfill the production requirements.
Devising cost saving measures & modifications to achieve substantial reduction in terms of man-days, maintenance cost, spare parts & energy consumption.
Installation & Commissioning
Erection and commissioning of machines, equipments followed by plant trial runs meeting targeted performance/ quality & quantity parameters.
Taking the active part in the Layout modifications with the design team.
Procurement of all required material.
Implementing of Civil modification as per requirement of the equipment.
Developing processes & formulations for safety operations and establishing process parameters.
Executing erection and commissioning of Equipment, followed by trial runs.
Conduct trials, identify deviations & make relevant modifications to stabilize Machines & equipments.
Maintenance Management, Maintenance Improvement Plans and Implementation, Errection & commissioning projects.
Overall electronic & electrical Maintenance of the plant in following aspects-
Ensuring non-repeatability of same breakdowns.
Quality Initiatives like KAIZEN
Increasing machine up time.
Strengthened Key Operational Metrics in terms of Profitability, Inventory, Cost Control & Management etc.
Developed project plans