• Gender: Male
• Age: 53
• Designation: Senior Executive
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  1050000 /Annum
• Preferred Country: India
• Preferred Location: Anyhwhere
• Work Experience: 29.3 Year(s)

Education

B.S. in Engineering Technology (equivalent to BE) from BITS, Pilani, in Jan-2004. It is off- campus learning program for employed person.
Diploma in Mechanical Engineering from Institute of Engineering and Rural Technology (IERT) Allahabad in oct. 94 after 10+2 with PCM group.
Six- sigma Green Belt Certified from GE Appliance U.S.A.

Skill Sets

Rich experience on Plastic and PDC Tool designing,
Good Hands on experience of Pro-E Wild Fire/Intralink 3.4./Top down,
Good Understanding of NPI Process,
Good knowledge of Six sigma Process,
Have Good Product & Process Knowledge.

Work Experience

Lead Engineer
April 2004 to till date
Company Profile: Exclusive India design Center (GE-IDC) at Hyderabad- Engineering and CAD/CAM, Six sigma, Reliability, Tolerance analysis of Home appliance manufacturer and manufacturers of Refrigerators, Cooking Ranges and Cook tops, Microwave Ovens and Washers.
Job Profile
Lead Engineer for Refrigerator Product line in New Product Development (NPI) Group. Currently working on new Refrigerator project which is targeted to hit US market in 2009.
Job Profile
Designing of components/assembly from Concept generation stage to final production of parts which includes designing of new parts/assemblies and drawings,
Concept Selection using Pugh Matrix,
Design calculations using Free Body Diagram for application of force,load to meet testing requirements,
Heat transfer Calculations,
Tolerance Loop Analysis,
Creating Functional block and P-diagram diagrams,
Conducting QFD to covert customer requirements to technical CTQs,
Conducting FMEA to capture all failure modes of design,
Conducting Brainstorming session for new design,
Prototyping the samples, preparing the Test Plans, getting approval for them, preparing the Test Set up, Scheduling, Testing and Analyzing the test results,
Technical information sharing between GE engineering team/Satyam engineering team. This includes information sharing for Design, Manufacturing and testing information,
Attending the Technical Reviews, FMEA,Safety and Regulatory Marketing Reviews, interacting with the higher management in getting various approvals,
Work closely with manufacturing team to overcome the Production/assembly line issues,
Interacting with Supplier/Vendor for getting parts within schedule,
FPIR Disposition using e-FPIR tool
Doing Quality checks and maintaining Quality of deliverables,
Coordinating with onsite team, Design Manager, Program Manager & Engineers,
Training new associates for deliverance and GE processes,
Mentoring team in delivering designs and drawings,
Mentoring in Top Down Assembly and Top-level assembly drawings,
Providing input for making Models & Drawings per design requirements,
On-site Exposer
Been to US at client location twice to execute a NPI project,Total onsite duration was 9 months.

Senior Engineer - Tool Design (CAD)
March 1999 to April 2004
worked with LML Ltd.(scooter & motorcycle),Kanpur since
Job Profile
Involved in designing of Mould (Injection, Pressure Die Casting & Low pressure die casting) for 4-stroke motorcycles & scooter parts (plastic & aluminum components).
Making complete 2d drawing of mold including core, cavity &other details using pro -E to facilitate shop floor for manufacturing.
To generate 3-d model of scooter and motor cycle parts from supplied 2-d drawing using Pro-e software.
Leading the team of draftsmen & engineers to generate 2d detail drawings of the design.
Handling the total CAD works independently.
IGES fixing of surface models on PRO/E obtained from collaborators, PRO/DESIGNER and from other CAD systems.
Getting the design passed & send it to tool-room for actual machining of tools.
Filling, packing, cooling, weld line, air trap etc. analysis of plastic component using Mould flow software.
To attend trouble shooting during manufacturing of dies and moulds etc. in Tool room and attend trails for production validation.
To modify designs as per feed back from tool room and R &D.

Engineer Tool Design.
April 1995 to March 1999
Worked with Precision Tech (I) Pvt. Ltd.,New Delhi
It is 15 corers ISO9002 company and engaged with manufacturing automotive component and OE supplier to Maruti Udyog ltd.,and Daewoo Motors (India) ltd.
Job Profile
To design and manufacturing of molds for plastic comp.

Future Goals

Career growth through achievement and continuous knowledge with value addition.