• Gender: Male
• Age: 55
• Designation: Senior Executive
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  630000 /Annum
• Preferred Country: India
• Preferred Location: Anywhere
• Work Experience: 33.1 Year(s)

Education

Graduate in Engineering (Equivalent to B.E / B.Tech) from Indian Institute Industrial Engineering, Navi Mumbai in 2004. (Won the silver Medal Award National Level 2ND rank Position).
Post Diploma in Automobile Engineering from Board of Technical Education, Tamil Nadu in 1991 from Tamilnadu Polytechnic (Autonomous), Madurai, TN
Diploma in Mechanical Engineering from Board of Technical Education, Tamil Nadu in 1989 (Secured First class) from TPEVR. Govt. Polytechnic, Vellore, TN

Computer Knowledge
SAP QM Module, MS Office.

Skill Sets

Quality Assurance

Work Experience

Assistant Manager Quality.
April 1995 to Till date
Company Profile: TS 16949, ISO 14001 & OHSAS 18001, Deming and TPM excellence award Company. Managing a group of team for Part & Product Quality Assurance / New source development / Global sourcing. Accountable for Supplier s Quality performance. Also cost reduction thro Globalisation and Value Engineering
Managing a group of QA team to achieve the target as per SMART.
Job Profile
Successfully developed/Globolised critical parts like Wheel systems, Cam shaft, Gear set, Inlet / Eshaust Valves, Oil seals, O rings, Control cables, wiring harness, Fuel Tank etc.,
Successfully developed 54 parts in last 2.5 years at China & Taiwan and achieved cost saving of 854 Lakhs per Annum.
Analysis and Reduction of Warranty & Field complaints from 36000 to 550 ppm in 3 years period.
Reduction of Inhouse Rejection From 1.5 % to 500 ppm in 2 years period.
Achieved final product Direct pass to 96 % from 40 % (Defect free production) in 3 years period.
Formulated Quality Manuals, Procedures & work instructions as QM Leader & Internal auditor and successfully got thro the audit and in turn Deming award, Certified for TS 16949 & EHSMS.
Providing technical support to suppliers for problem analysis and troubleshooting.
Preparation of GCTF (Global Competitive Task Force) data & analysis for part & product systems.
Conducted training on ZERO ppm for Suppliers Managers & Executives (37 Suppliers awarded as ZERO ppm Suppliers).
Distinction of reducing rejection by 8 % for incoming parts over period of 4.5 years.
As a coordinator, Facilitator participated in State and National level conventions (72 projects presented in last 7 years 5 years got best project award).
Implementing SAP R/3 QM Module for effective Quality monitoring and maintaining data.
Co-ordinate for Continuous improvement studies through application techniques like Life study analysis, DOE, FMEA, Retro PPAP, FMEA, APQP, Process capability, Quality plan, Engineering & Inspection standards and monitoring techniques of Incoming part Quality.
Developed full-fledged Supplier Quality Function at TVS-M. Mysore.
Achieved Quality Rating (JD Power achievement in all models 1 of the product achieved Best in Class award) and maintaining AQ/MBQ parameters.
Experience in the area of Dimensional, Chemical, Mechanical, and Metallurgical testing

Inspector Quality.
Nov 1991 to Mar 1995
Worked with Autolec Industries Ltd
Job Profile
Responsible for Incoming parts Quality for 2 years
Contributed to achieve departmental targets of Incoming quality of Steel Bars, Tubes, Forgings, Castings, Rubber & Plastic parts, O seal, O-ring.
Responsible for in-process inspection of Machine Shop as Shift in-Charge for about 50-75 Machines and control of operators about 100 ~120 workmen.