Ref. No. : CA - 13169 - (Designer & Product Developer – with 14.2 years in Plastic Industry)

Education

MBA in Operations & Systems from Anna University, Chennai with 68% in Apr 2009.
PGD in Plastics Processing & Testing Technology from Central Institute of Plastics Engineering and Technology, Chennai with 86.26% in Jan 2007.
Bachelor of Physics from Bharathidasan University, Trichy with 79.86% in Apr 2005.

Skill Sets

Computer Proficiency:
Basic Knowledge of Computer.

Work Experience

Team leader
Since Feb 2007
Company Profile: Leading two wheeler Manufacturers- making auto, bikes, scooters, motorcycle.
Job Profile :
Development of Styling panels for Indonesian market.
Development of Air cleaner assembly & Seat assembly.
Development of Rubber bellows, fuel hoses, oil seals.
Cost settlement with supplier.
Conducting PPAP audit at supplier.
Ensuring regular supplies for New product & regular products.

Product Development :
Product development for Plastics & rubber parts.
Part proving at supplier end.
Efficient in Mould & component cost estimation.
Supplier sourcing & selection.
Manufacturing feasibility study & finalize drawing specifications.
Receive quotations and finalize supplier based on Quality, Cost and delivery.
Mould cost negotiation and cost settlement with supplier.
Release of Purchase order and monitor development progress.
Mould installation and productionizing at part manufacturer.
Optimize moulding parameters and cost settlement with supplier.
Regular follow up to ensure quality and delivery of parts till pilot lot.

Vendor Sourcing & Development :
Vendor sourcing for tools manufacturing.
New supplier evaluation on facilities, expertise, customer band, precision on manufacturing, cost, and delivery point of view.
Decide share of business based on target customer market, cost benefit, resolve delivery issues, quality improvement etc.
Regular monthly supplier PDCA reviews on reducing production line stopper, part quality, eliminate warranty complaints, arriving action plans and continuous monitoring for improvements.
Advanced product quality planning Review for conducting feasibility reviews along with R&D and Quality Dept.
Early supplier involvement on meeting quality cost and delivery targets.
Production part approval process (PPAP) audit for process and ensuring production facilities addressing failure modes.

Moulding & Process :
Knowledge in plastic injection moulding, extrusion and blow moulding processes.
Added advantage in mould making addressing moulding problems on aesthetic, functional problems such flow marks, weld lines etc.
Making mould inline with machine specifications for easy installation.

Future Goals

Seeking for a suitable position in Part development Purchase & costing, Vendor souring & development of a growth oriented organization.
reshma

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