• Gender: Male
• Age: 55
• Designation: Senior Executive
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 30 Year(s)

Education

Diploma in Tool & Die Designing From At St. Joseph's Technical Institute, Pune in 1995

B.E. From Amaravati in 1992 with 63.53%

Skill Sets

Technical -  FMVSS Regulations ,Plastic Part design, Sheet Metal design ,
VA/VE, Reverse engineering, DFMEA , DFA, DFM, GD&T , Tolerance  Stack Up Analysis
FEA: Linear,  Non Linear Structural Analysis, Dynamic Analysis

Software  skill - HYPERMESH, LS-DYNA, RADIOSS, HYPERFORM, 
OPTISTRUCT,  ENOVIA VPM, I-DEAS11-C3P, CATIA V5

Operating System -  Windows XP, NT 2000, Windows 98, Unix

Work Experience

Senior Design Analyst
Since Aug 2008
Company Profile: Manufacturer and supplier of Sheet Metal Dies, Checking Fixtures.We are a Service provider for Reverse Engineering, On Site Inspection, Simulation of Sheet Metal Dies (Form-ability Analysis) and V.M.C Machining.
Job Profile:
Die Face re-engineering.
Prediction of Form-ability criteria in Early tool development (Gravity, Forming, Draw Analysis)
Optimization, Spring Back Analysis Trim Line Development
Nature of Work:Simulation using Hyper form for Design Validation and Development Of BIW Sheet metal components manufacturing process
Key Areas:
Strong Technical Background           
Software's Hypermesh (Pre Processing), LS-DYNA, RADIOSS (Solver), LS-PrePost, Hyper-view, Hyper-graph(Post Processing) Optistruct

Team Leader
April 2007 to Oct 2007
Company Profile: a leading player of the Indian automobile industry.
Job Profile:
Program Management
Co-ordination and Communication with customer
Technical guidance for execution of work
Planning and Scheduling of Job
Quality checking for timely and flawless delivery
Nature of Work: BIW and Interior Product Design and Development Of Four Wheeler
Key Areas:
Strong Technical Background
Software championship in CATIA V5 and I-DEAS
Class A Surface Creation

Onsite Experience
Program Name: Confidential
Location: Nissan Technical Center, Farmington Hills,
USA
Software used: I-DEAS 11
Duration: 09 Nov 07 to 13 May 08 
Dept: BIW/Interior Packaging
Role: To support CAD/Layout activities on current ongoing Nissan Programs
Skills acquired: NISSAN design standards, PAB Layout
Layout
Remark: Customer feedback Very Good

Program Name: D458 Front Fender
Location: Design Intent Engineering, Farmington Hills, USA
Client Name: Confidential
Software used: Catia V5
Duration: 10 Sept 07 to 08 Nov 07
Role: Lead Engineer
Design and Development of Plastic Part design
B surface creation,  3D Model and Drawings of components
Team size: 3
Skills acquired: Various attachment methods

Offshore Projects Handled
Program Name: Electric Car
Organization: Eicher Engineering Solutions
Client Name: Confidential
Technologies: BIW/Interior Part Design, Packaging, Class A Surface
Software used: CATIA V5 (SOLID & SURFACE MODELLING,
ASSY. & DRAFTING), ICEM SURF Class A Surface
Role: Team Leader
Packaging of Electrical and Electronic Components
Feasibility Study w.r.t. reference Vehicle Ford Fusion Morphing of Master Sections,  Sheet Metal, Plastic Part Design and Tooling Aspects Considerations, Vehicle Layout Class A Surface Creation
Team size: 15
Skills acquired BIW Part Design ,Interior Trims (A-pillar, B-Pillar, C-pillar, Cowl and Scuff Trim, Qtr Trim, Package Tray)

Lead Engineer
Nov 2002 to March 2007
Company Name: Tata Johnson Controls Automotive Ltd. 
Company Profile: TJC a JV between TATA and Johnson Controls a Fortune 500 USA Company
Customer: Ford, Toyota, Chrysler, Nissan
Job Profile:
Co-ordination and Communication with customer and onsite engineers
Technical guidance for execution of work
Design and Development of Plastic and Sheet Metal Automotive Interior Parts.
Planning and Scheduling of Job
Quality checking for timely and flawless delivery
Nature of Work: Product Design and Development Of Four Wheeler Automotive Interior Sheet Metal and Plastic Components
Key Areas:
Strong Technical Background
Software championship in CATIA V5 and I-DEAS
Leading 8 Engineers of team.
Software Skill Set: I-DEAS 11 C3P, CATIA V5 (Solid & Surface Modelling, Assy. & Drafting)

Onsite Projects Experience
Program Name: Design of Arm Rest  at Nissan Technical Center Japan
Location: Nissan Motor Co Ltd
Client Name: Irvin Automotive Products Inc, Detroit, Michigan, USA (www.irvinautomotive.com) a subsidiary of Takata Corporation mainly involved in Interior
and Seating components manufacturing and supplier to
major OEMS in USA. Calsonic Kansei (www.calsonic.co.jp/english) a subsidiary Of  Nissan Motor Co. Japan
Vehicle: 2009 Nissan Maxima USA
Description: ARM REST
Technologies: CAE Analysis using Hypermesh and Adams
Feasibility & Packaging for the Arm Rest Product Feasibility as per Nissan Design Specification , Tooling aspects, Class A surface Modification and B surface Creation Communication Japanese Interpreter Provided (Once a Week)
Software used: I-DEAS 11
Duration: 07 Feb 06 to 12 Dec 06
Irvin Automotive Products Inc USA -Two Weeks Feb 06
For Discussion about the program and initial
Feasibility work out
Design Validation and Supplier reviews : 24 Oct 06 to 11 Dec 06
Nissan Technical Center Japan - 20 Feb 06 to 13Oct 06
Role: Lead Engineer(As a representative Contract Designer to IRVIN Nissan Technical Center Japan)
CAE co-ordination with INCAT Design and Development of Plastic and Sheet Metal Parts of Arm Rest as per Nissan Design Specifications. Technical guidance for execution of work Co-ordination and communication between Irvin USA and Calsonic Kansei Japan 3D Model and Drawings for layout and Components
Team size: 3
Skills acquired: Floor Console  environment & attachment methods, NISSAN design standards, CAE Analysis
Remark: Customer feedback Very Good Offshore Projects Handled

Program Name: Honda Pilot Seat
Organization: TJC
Client Name: Johnson Controls/Honda
Description: 3rd Row Seat System Design
Technologies: Packaging , Seat System Layout  
Software used: CATIA V5
Role: Lead Engineer
Comfort Layout, Safety Layout, Fastener Layout
Structure Assy ,Plastic Part Design as per Honda Design Specification and Drawings Seat System components
Team size:   3
Skills acquired Seat System Design, Honda Design Specification

Program Name: XK D-PILLAR TRIM
Organization: TJC
Client Name: Johnson Controls / CHRYSLER
Description: D-PILLAR TRIM Technologies Class A Surface Modification, Tooling aspects . 
Software used: CATIA V5
Role Lead: Engineer
Design and Development of Class A surface modification B surface creation, 3D Model and Drawings of components Master Layout Drawing creation.
Team size: 3
Skills acquired Class A surface

Program Name: LX GRAB HANDLE ASSY
Organization: TJC
Client Name: Johnson Controls/Chrysler
Description: Grab Handle Design 
Technologies: Feasibility, Packaging and Swing study for the Grab Handle Product Feasibility for commonisation to four variants and Tooling aspects
Software used: CATIA V5
Role : Lead Engineer
Design and Development of Plastic Parts
Master Layout Drawing creation. 3D Model and Drawings of components
Team size: 3
Skills acquired : Grab Handle Design & attachment methods, JCI design standards
Program Name: Over head Console Assy
Organization: TJC
Client Name: Johnson Controls/Toyota
Description: Tundra Over head Console Assy
Technologies Feasibility, Packaging and Swing study
for the Over head Console

Software used: CATIA V5
Role: Lead Engineer
Design and Development of Plastic Parts
Master Layout Drawing creation. 3D Model and Drawings of components
Team size: 4
Skills acquired : Over head Console & attachment methods, JCI design standards

Program Name: 06 Nissan Altima Visor
Organization: TJC
Client Name: Johnson Controls/Nissan
Description: Visor Layout 
Technologies: Feasibility , Packaging and Swing study for the Visor

Software used: CATIA V5
Role: Lead Engineer
Master Layout Drawing creation And Swing study 
Team size: 3
Skills acquired : Visor Layout & attachment methods,
JCI design standards

Program Name: U387/U388 Floor Console
Organization: TJC
Client Name: Johnson Controls/Ford Vehicle Ford Edge
Description: Floor Console Technologies Feasibility & Packaging for the Floor Console Product Feasibility as per Ford SDS, Tooling aspects Class A surface Modification and B surface Creation
Software used: I-DEAS 10-11/CATIA V5 
Role: Lead Engineer/Design Engineer
Design and Development of Plastic and Sheet Metal Parts of various Floor console Technical guidance for execution of work Co-ordination and communication with customer. 3D Model and Drawings for layout and components
Team size: 8
Skills acquired : Floor Console  environment & attachment methods, JCI design standards.

Program Name: Core Product Portfolio (CPP) 
Organization: TJC
Client Name: Johnson Controls 
Description: CPP template drawings 
Program type:  JCI Holland interiors CPP support.
Technologies: JCI CPP methodology.
Software used: Catia V5
Role: Design Engineer 
Modeling & dwg generation for CPP coded parts/dwgs, conversion from V4 to V5 
Team size: 8
Skills: acquired: CPP skills which can reduce lead times for programs with carry over content.

Program Name: D219/D258 GRAB HANDLE ASSY
Organization: TJC
Client Name: Johnson Controls / Ford
Description: Grab Handle Design 
Technologies: Feasibility , Packaging and Swing study for the Grab Handle Product Feasibility as per Ford SDS, Tooling aspects . 
Software used: I-DEAS 9-10
Role: Design Engineer
Design and Development of Plastic Parts
Master Layout Drawing creation. 3D Model and Drawings of components
Team size: 5
Skills acquired: Grab Handle Design & attachment methods, JCI design standards

Program Name: P150 ARM REST
Organization: TJC
Client Name: Johnson Controls/Ford
Description: VA/VE for Armrest Sliding Mechanism.
Technologies: Design modifications in Door panel fabric.
Software used: I-DEAS 9
Role: Design Engineer Design for Latch opening mechanisms Basic Engineering Analysis for the Design Proposals. 3D Model and Drawings for layout and components

Senior Engineer
Sept 1994 to Nov 2002
Company Name: Kinetic Engineering Ltd. 
Job Profile:
Nature of Work: Product Design and Development
Of Automotive components of Two Wheeler
Project Product Design:
Projects Handled 
ALPHA 4S 
XING 73 CC
STYLE 73 CC ENGINE
K4-100 CC ENGINE
SUPER STAR 60 CC KICK START
SUPER 70 CC
SAFARI V2-80
Vehicle Component Design:
Proficiency in following Software Packages I-deas M.s.-9 (Solid & Surface Modelling, Assy. & Drafting) AUTOCAD R2002
Able to do Reverse Engineering.
Checking & releasing of Product Drawings for Chassis And Engine Components.
Doing Floating  Calculations & Layouts for each component.           
Doing ISO 9001 Activity (Record Keeping &
Maintaining)
Doing F.M.E.A., Design Development Activity Plan, Design Review.
Interaction with Projects Dept. & Vendors for solving Vehicle Assy.Fittment problems.
Interaction with various departments TOol Design, Process Planning, R&d Testing, Concept.
Collecting information regarding Casting, Forging, Gear Pair design, Spring Design, Spline & Serration Data, Plastics, Rubbers.
Tool Design Dept:
Designing of Jigs, Fixtures, Gauges.
Designing of Pres Tools (Cutting Dies)
Try outs of Jigs, Fixtures, Gauges, Dies

Production Engineer
April 1994 to Sept 1994
Company Name: Sunning Engineers at Pirangut
Job Profile:
Nature of Work: Handled production of Toggle Clamps, Liquid Level Indicator, Manometers.
Supervision of Machine Shop Activities

Trainee Engineer
June 1993 to March 1994
Company Name: Onyx Sensitizes, 
Job Profile:
Nature of Work: Handled production of Temperature
Sensor. Supervision of Machine Shop Activities

Future Goals

To Seek An Challenging Opportunity In Cad/Cam Product Design & Development Of Biw & Interior Components