Ref. No. : CA - 1990 - (Production - Compounds & Masterbatch – with 21.6 years in Plastic Industry)

Education

B.Tech Polymer From Amrita Institute Of Technology, Anna University, Tamilnadu, in 2005 With 1st Class.

Skill Sets

Quality, & QMS, Development and Production.

Work Experience

Executive In Q A & QMS
Since Oct. 2008
Company Profile: Leading polymer compounder, focused Largely on Automotive Components and TPE (Thermoplastics Elastomer). Major supplier for Mahindra & Mahindra, TACO, Toyota & NISSAN Motors.
Responsibilities:
Provide solution to production in case of any non-conformance observed.
Responsible for customer related activity.
Responsible for Corrective and Preventive Action for internal and external abnormality.
Responsible to maintain cleanliness,5 S in QA and in-process.
Support to Quality Management System effectiveness.
Responsible for Calibration of testing and measuring equipments.
Responsible for Process improvement & continual improvement.
Daily Production Planning based on customer’s requirement.
Planning and execution of improvement in production and Quality.
Visit to Vendor Concerns for Continual improvement.
Train the shop floor personnel on production, quality and safety measures.
Updating SOPs and also train the shop floor personnel to follow that procedure
Customer Complaint Follow-up.
Finished Goods/Incoming Material Quality Control.
Documentation and Management of ISO/TS 16949:2009 Quality Management System. and Implementation of APQP, PPAP, FMEA, MSA AND SPC.
Implementation and maintenance of OHSAS BS 18001:2007, EMS ISO 14001:2004 & ROHS .
Developing formulation for custom compounds and new products.

Quality And Development Incharge
June. 2005 to Sep. 2008
Company Profile: A Leading polymer compounder focused largely on Automotive components and white goods
Job Profile:
Developing formulation for custom compounds and new product development.
Developing alternative material to reduce the end product cost.
Visit to Vendor Concerns for Continual improvement.
Customer Complaint Follow-up.
Finished Goods and Incoming Material Quality Control.
Daily Production Planning based on customers requirement.
Planning and execution of improvement in production and Quality.
Documentation of ISO/TS 16949:2002 Quality Management System and Implementation of APQP, PPAP, FMEA, MSA and SPC for new product.
Implementation of ROHS procedure and Documentation for new product.
Machines & Equipments Handling
Kabra-500 & 200 kg/hr -Battenfeld– Twin Screw Extruder. Tubing Extruder
Berstorff ZE 40A(GERMANY) – Twin Screw Extruder.
Inventa ZSX 65- – Twin Screw Extruder.
W&P ZSK 83 and Cone Head type(L shape Twin and single Screw Extruder)
L&T DEMAG PFY 60 Injection molding machine.
Neoplast High speed Mixer
STEER-Mega 58 & ZSK-1000 Kg/hr- Twin Screw Extruder.

Testing Instruments Handling
Weatherometer Qsun Xenon Test chamber Xe3 HSB
Universal Tensile testing m/c-Zwick, Instron &GIBITRE,Italy.
Izod Impact tester, CEAST Italy
HDT/ VST Tester, CEAST Italy
Color Comparator –MACBETH 2180, Color eye XTH& Minolta.
Hardness tester-ROCKWELL
Filler content, Moisture content, &viscosity measuring etc.,
Specimen preparation by using L&T‘s PFY 60 injection molding machine
Thermal stability equipment
MFI Tester-CEAST Italy,

Industrial Training Program:
Underwent Industrial Training at M/s Suba Plastics, Coimbatore. May, 2004
Worked as a Trainee in M/s Welset Plast Extrusion (P) Ltd from Apr 2005 to Sep 2005.
Experience In Plastic Compounding Process:
PVC compounding and Tubing
PP Mineral reinforced, glass fiber reinforced, & FR Compounds Nylon Mineral reinforced, glass fiber reinforced, & FR Compounds
PC Compounds glass fiber reinforced, &FR Compounds
ABS and Poly acetal Compounds
Alloys like PC/ABS, PC/PBT, and NYLON 6/PP.
Having sound knowledge in Plastic colorings and Material selection.
Ability to develop formulation for custom compounds and new products
Very Good knowledge in color matching for various polymers.
Good knowledge in usage of Additives in various compounding of Polymers.
Reasonable exposure in solving the customer complaints.
Polyester compounds
Having sound knowledge in polymer testing & process Trouble shooting
Having sound knowledge in injection molding & process Trouble shooting

Future Goals

To use my skills in the best possible way for achieving the company’s goals and enhance my professional skills in a dynamic and stable workplace

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