• Gender: Male
• Age: 41
• Designation: Senior Executive
• Highest Education Level: Masters - Degree
• Current Gross Salary: INR  800000 /Annum
• Preferred Country: China, Kenya, Malaysia, Nigeria, Oman, Qatar, Sri Lanka, Singapore, Thailand, India
• Notice Period: 60  Days
• Preferred Location: I Want To Change In Abroad Location
• Work Experience: 18.7 Year(s)

Education

Post-Graduation Diploma in Plastic Processing and Testing From CIPET, Jaipur 2008.

M.Sc. In Chemistry From B.R Ambedkar University in 2006.

B.Sc.(Chemistry) From Chhatrapati SahuJi Maharaj University, Kanpur in June 2003.

Skill Sets

Polymer Processing: Extrusion, Injection, Compression molding, and Thermoforming.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, unit / equipment downtime and cost and energy consumption. Skilful in enhancing systems to bring greater cost efficiency levels & operational excellency.
Expert in compounding of Commodity, Engineering Polymer.
Knowledge of polymers such as XLPE, PP, PC, PBT and Nylon.

Six Month Diploma in MS Office from Aptech Institute.

Work Experience

Production Manager: Since Aug 2016
Executive - Production: Sep 2009 to Feb 2011
Company Profile: Manufacturer of Polypropylene (PP) compounding.
Job Profile :
Good leadership and man-management skills. Ability to manage a variety of cross-functional team members. Undertake continuous training and development.
Competent in problem solving, team building, planning and decision making.
Preparation of monthly and yearly bases MIS report and daily bases Green Sheet prepared.
Effectively and efficiently manage the production of the required daily/weekly/monthly targets in the line with customer specifications, meeting quality and delivery expectations, minimizing costs where possible and ensure the required best working practices are maintained at all time.
Check the spread value for company benefit before starting the grades.
Responsible for plant production, meeting customer requirements and maintaining the orderly and productive operation of planned activities.
Perform Root Cause Analysis, MOC, CAPA and resolve the problems.
Develop implements and manage Key Performance Indicators (KPI) for each area of responsibility.
Knowledge on SAP and MES system for production planning, maintaining quality database and material management.
Proactively contribute to creating a good team atmosphere.
Knowledge on implementing Kaizens, 6’s activities.
Knowledge on Safety (JSA, JSBO, Near Hit, etc.)
Achieving maintenance schedule and ensuring proper use of manpower.
Organizing and implementing methods to meet work schedules and preventive maintenance.

Executive in Production
Sep 2009 to Feb 2011
Company Profile: Manufacturer of compounds for automotive industry,white goods & appliances, industrial applications 
Job Profile:
Deciding production stoppage. Ensuring defect prevention in the manufacturing / process areas. 
Determining causes of off-standard products by coordinating with QA department. 
Segregating products for rework from products totally failed which is for disposal.
Preparing basic production reports and technical reports for submission to Production Head and Department Head.
Maintaining production records. 
Raw material management (Stock keeping and inventory controlling).
PLC Controlled BURSTORFF (3000 kg / hr.). COPERIAN and Steers Extruder.
Performing SAP entry for material requisition. 
Performing grade change over for different grades like automotive, injection grades.
To analyze & quality control related problems, new grade development trials.
Troubleshooting in case of problems during trail on the customer end with the concerning authorities.
Problem analysis with help of feed backs given by customers.

Sr. Executive 
Since Feb 2011 
Company Profile: Manufacturer of of raw material for rigid, flexible foams, semi-rigid foams,Polyurethane foams.
Job Profile:
Handling and operating the dispensing system for the making of blend which is used in different translucent, opaque, transparent grades.
Handling of Bra bender feeders, Bernstorff extruders with defined process parameters.
Major Focus on troubleshooting in Dispensing system, Mexico system and Extruders with corrective action.
Handling & operating the polymer conveying channel and drying with moan, AZ-mixing system for compounding of materials.
Knowledge on SAP and MES system for production planning, maintaining quality database and material management.
Generating the order in MES for the making of Master batches for compounds.
Achieving maintenance schedule and ensuring proper use of manpower.
Organizing and implementing methods to meet work schedules and preventive maintenance.
Liable for requisition of materials and supplies ensuring that Supply chain department has enough raw materials thus avoiding downtime due to unavailability of these items.
Accountable for production planning and activities are properly carried out and performed within the time given. 
Using of SAP software in reporting production results and maintaining inventory accuracy.
Process optimization for  new and running polymer materials
Operation of Injection moulding machine for trials of newly developed coloured PC grades & also suggest modifications, either in the mould or in screw design, if needed during trials at customer end.
Conducting trials internally as well as at customer end, to stabilize the process for newly developed material that will ultimately standardized the SOP.
Provide support to marketing team to understand the customer needs, demands and identify the new potential market for the newly developed as well as existing Grades.
Dedicated efforts for the specification of material at tier 1 and OEMs for Automotive, Electrical and Home Appliances, taking it further to moulding trials, troubleshooting along with technically validation / endurance/ field testing follow up, future scheduling and rolling forecast.
Support customers in the development phase and establish new applications and Technologies.
Educate to customers for material processing of established product and provide technical support.

Executive in Quality
Aug 2008 to Sep 2009 
Company Name: Kalpena Industries Ltd
Company Profile: A one of the largest and respected polymer compounder in India with a global focus-providing solutions to all your needs.
Job Profile:
Deciding production stoppage. Ensuring defect prevention in the manufacturing / process areas. 
Work on Testing Equipment’s for our products. Eg. –Electrical Properties and Physical Properties. 
In Electrical Properties – Volume Resistivity, Dielectric Constant Dissipation Factor, Hot Elongation Test.
In Physical Properties – Density, moisture Content By Karl Fischer method, Optical Control System for Pallet Contamination, Carbon Contenttest for Packing Material, Oscillating Disc Rheometer.
Maintaining the Data and Files for Dispatch Reports.
Maintaining the Data as per ISO .
Performing SAP entry for material requisition. 
To analyze & quality control related problems, new grade development trails.
Troubleshooting in case of problems during trail on the customer end with the concerning authorities.
Problem analysis with help of feed backs given by customers.

Projects complete in Bayer Material Science Pvt. Ltd.
SMED : Title – To reduce the change over time in hard color changeover
Alpha saving project : pre drying of Raw Material

Training's
First Aid in October 2012 at St. John Ambulance Association at Bayer and again same association in June 2017 at Present company
Certified Internal Auditor : QMS IATF 16949:2016, EMS ISO 14001:2015, OHSAS 18001:2007.
Attend the training on LOTO, ERT System at Bayer Material science.
Workshop on technical innovations skills.
International organization for standardization and 5-S.
Yellow Belt Six – Sigma.

Future Goals

Seeking position to utilize my skills in a dynamic working environment and abilities in the Plastics industry that offers professional growth while being resourceful innovative and flexible.