• Gender: Male
• Age: 41
• Designation: Manager - Process & QA-QC / R&D
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 21.3 Year(s)

Education

Diploma In Plastic TEB Gujarat, Gandhi Agar in 2006

12th in 2005 with 41%

10th in 1999 with 74.14%

Skill Sets

New Product Development
Material Inspection
Technical Assurance
Material Evaluation
Plant Operations
Production Planning
Training and Development
Team Handling
Quality Assurance
Quality Control &
Improvement
Quality Management
5 S

Work Experience

Manager - Process & QA-QC / R&D
period- 17th Dec 2018 – Present
company profile- manufacturer of a engineering plastic compounds and master batch manufacturing industry

job profile-
Principal Responsibilities:
Handling R&D/QA-QC department, Process Improvements, SOP Updating, ISO Documentation,
Production management and Planning, Searching New Raw Materials Vendors & Suppliers, SAP activity (Master Entry & all).
SAP SYSTEM (HANNA): Doing all Quality Control and Production related activity as following:
Authorization for the codification of new developed Master Batch products & Raw materials, with the record of required MSDS & TDS.
Authorization of uploading & updating Master Data (BOM/MR) for the new developed and
commercial products as per the requirements.
Uploading process order of all new Developed products with the required RM consumption.
TECO and settlement for the all production, during every month and Yearly.
Allocation of daily dispatch with the coordinate of marketing & sales dept.
Authorization of Quality Control module.
R&D / QA-QC DEPARTMENT
Handling QC testing of Incoming Raw Materials, In-Process & finished goods materials. Pellet
quality, Moisture Content, MFI, Dispersion, Gelimix, Check co-lour & strength, Specific gravity, Ash content, UTM, etc.
Authorized for the prepared specification of Raw materials and Finished good materials for the internal QA-QC.
Set the production flow for the achieve, Assured quality product at the end of production.Make test certificate as per the standard specification & as on customer requirement. [COA]
Maintain all documents & standard forms as per requirements of the ISO documentation.
Upload and updating BOM & MR of all new and commercial products as per the requirements.
Develop new RM vendors for the new master batch products and cost saving purpose.
Develop new master batch products as per the customer requirements.
Update the required changes in SOP for the improve process and QA-QC.
Authorization of QC approval and rejection of RM and Master Batch products.
Handling customer complaint and investigation of complaint.
PRODUCTION DEPARTMENT
In absence of production in charge, handled the all activity of production department.
Handling production planning as per the production order given by Technical head.
Give raw material requirement to purchase department as per the production planning.
Prepare production formulation & set all batch size as per the mixing capacity of super mixer as well as ext-ruder machine.
ACHIEVEMENT
Successfully handle all QA-QC and Production activity without any failure in all working areas.
Improve process and given training to Production team as per the smooth process flow and quality assurance.
SAP activity, Module and Format modification, Improve 5S.


Sr. Technical Executive - Production & Quality
Since Apr 2013
Company Profile: Manufacturer of Phthalocyanines, HPP reds and yellows and DPP/ QA's pigments
Job Profile:
Responsible for the all activities in Master Batch plant.
Like: Production, Quality control (Lab), Safety follow-up & Training, SAP activity (Master entry & all). Planning of raw materials, finished goods, tools and all machine spares.
SAP System
Doing all production related activity as following:
Codification of new FG codes of new master batch products & Raw materials as on system.
Master Data of new developed products. Authorization for upload & change (BOM/MR)
Process Order of all production (Uploading, Reverse, Delete)
TECO of all production in an every month & yearly.
Allocation of daily dispatch, coordinate with marketing dept.& sales dept.
New purchase requisition, RM & FG issues.
Monthly consumption data of Raw material, Production, Dispatch, Electricity, Water, men power details, provide to Costing dept. & management for month settlement.

Production Department
Handling production planning as per released production order by Marketing/Sales department.
Give raw material requirement to purchase department as per production planning.
Handling & execute all preparation of production activities for higher output.
Like: Operators, Extruder m/c, Mixer m/c, pellatizer & man power.
Prepare production formulation& set all batch size as per mixing capacity of super mixer as well as extruder machine.
Give guideline & training to operators for troubleshooting of production process & safety.
Like:Screw cleaning, Flushing, Change screen mesh, Set breaker plate, setall parameters on M/C as per requirement, Set production as on higher output with finished good quality.
Knowledge of operating &troubleshooting for machines.
Like: Extruders, Pellatizer, Vacuum system, Mixers, Injection, Two roll mills, MFI, Spectra light-and Spectrophotometer.
Handling online production colour correction &match colour as per standard reference.
Handling SAP activities.

Quality Control Department
Handling testing of quality Check for in process&finished goods also.
Like: MFI, Dispersion, Opacity, Gelimate, Pellet quality, Check colour & strength, Check output, Specific gravity, Ash content, etc.
Make test certificate asper standard specification & customer requirement. [COA]
Maintain all documents &standard forms as per ISO documentation

Safety Department
Responsible for any hazardous Or unsafe works from related to master batch plant.
Issuing authority for all types of work permit.
Like: Hot work permit, Cold work permit, Height work permit, Chemical handling, Electric lockout & Tag out.
Responsible for communicate with all departments due to any type of issues.
Like: Maintenance, Electrical, Instrument, Safety, Civil, Purchase and Stores.

Achievement:
Successfully handle all plant activity without any failure in all working area as plant head as following:
SAP activity, Zero incident, applying 5S.

Chemist & Sr. Supervisor - Qality Control Lab & Prod
Oct 2007 To Mar 2013
Company Profile : Leading manufacturer of master batches.
Job Profile :
Quality Control Department
Supervisor as a chemist in Quality control lab.
Check and approve quality of finished good material as per standard specification.
Like: MFI, Filter index, ROI, Specific gravity, Lacing, Weather effects and Gelimate.
Check colour against standard as per film & moulding application on spectrophotometer.
Handling customer complaints.
Handling CPER (Customer product evaluation report).
Operational knowledge of Weatherometer, Moisture analyzer and Injection m/c.
Maintain inventory of raw material and spares.
Shift planning & manpower handling.

Production Department
Handling production of Colour master batch, Additives & Fillers.
Make colour master batch in Multi properties& different application as per Customer requirement in multi polymers, Like, Thermoplastic & Thermosetting Plastic.
Handling men power &Shift planning for higher output works.
Knowledge of operating &troubleshooting of Single screw extruder, Twin screw extruder and Mixer machine for maximum output.

MT - Production
Aug 2006 To Aug 2007
Company Name : Sabic Innovative Plastic
Job Profile :
Production Department
Knowledge in compounding various engineering thermoplastics like Poly carbonate, P.P.O (NORYL), PBT, Poly amide, and ABS for different grades like Heat stabilized, UV Stabilized, Flame retardant for various applications.
Experience in running glass filled, mineral filled and flame retardant grades with the twin screw Extruder of W & P Company with highly sophisticated PLC and LWFS (Loss Weighing Feeders)
Experience includes the Operation of Compounding process plant having Twin screw extrude-rs, Pellatizer, Feeders, High speed blenders, Screeners, Conveying systems, Pneumatic systems, Injection moulding machine.

Quality Control Department
Experience in testing engineering thermoplastics (Mechanical and flame properties)
Knowledge in handling spectro photometer for measuring colour.
Operational knowledge of injection molding machine.
Knowledge in using recycles material without affecting the quality of the end product.

Environment, Health And Safety Trainings
Global Star.
Job safety analysis.
Incident/Accident investigation process.
LOTO (Lock Out & Tag Out).
Emergency preparedness training.
Firefighting training.