Ref. No. : CA - 2831 - (Production - Dies & Tools – with 30.3 years in Plastic Industry)

Education

Diploma in Mechanical Engineering from Karnataka Govt. Polytechnic - Mangalore year 1992.
Short Term Course on Injection Moulding Technology from German – Malaysian Institute, Kaulalumpur in year 1999
Diploma in computer hardware from CGIHT- Bangalore.

Computer Skills : Extensive knowledge in Microsoft Windows / Office

Skill Sets

Amiable, Self-discipline, Flexible, Individual Seeking Opportunity to take up a challenging role with a commitment to company in Production or Quality Assurance Departments.

Work Experience

Working with a leading company as a Production Engineer at Banglore since 2007.
Responsibilities:
Responsible for overall shop floor activities such as Production, Quality Planning, Material Planning, Manpower and Work Allocation on day to day requirements, Trouble shooting of problems in mould, Suggestions for modification to solve problems, Preparing SPC for special characters as required by TS system.
Implementation of 5S activities. Preventive maintenance of Moulds, Equipments, Process validation and updating of PFMEA as and when required.
Interaction with suppliers to fulfill requirements of the production activities.
Vendor development for tool manufacturing.
Products: Plastic grills for Hyundai, Toyota and Ford.

Worked with GP Technology, Bintain, Indonesia as a Process Engineer from Jan. 2003 to Dec. 2006. (A Sunning dale group, ISO 9001-2000 company)
Responsibilities :
New Tool testing, Preparing Documentation for sample submission, approval of parts such as preparation of testing report, Inspection report, Control chart, APQP etc.
Trouble shooting and Tooling improvements to over come problems by changing gate design, Insert modifications. Process standardization, method-preparing standard set of procedures to follow & cycle time improvements. Documentation for ISO9001, TS 16949 systems.
Products : Automotive parts. For customers-Ford vistion, Fiat, Wakasa (Suzuki, Toyota) Opel and Robert Bosch, Automation equipments.

Worked with Araco Automotive India (P) Ltd. Bangalore as Asst. Engineer from Jan 2001 to Dec 2002. It is a Araco Japan subsidiary, ISO 14000 system
Responsibilities :
Feasibility study of new projects for Trim Assembly Line, Cost, Process, Method and Time study.
Development for Press Tools, Thomson cutting dies, Manufacturing Vaccumforming Tools, PPAP, APQP procedures.
Testing and first batch production Porducts : Automotive Interiors for TOYOTA.

Worked with Cosmoplas Industries (M) (An ISO 9001-2000 system) SDN BHD, Malaysia as a Process Engineer from Oct 1997 to Nov 2000.
Responsibilities :
New Tool Testing, Preparing and setting parameter, Test Report, Sample submission and customer approval procedures.
Trouble shooting, Tool modification and improvements.
Utilization study of resources.
Making of robot fixtures for automation
Products : VCD, DVD players, Camera, Minidisk, Computer peripherals, Connectors and Automotive (Nissan).

Worked with BPL Refrigeration Ltd. Bangalore (BPL Group Company –ISO 9001 system)
as a Senior supervisor from Oct 1993 to Sept 1997.
Responsibilities :
Responsible for Production activities in shift such as allocation of man power, shop floor planning, and mould change over, setting of machine and Quality of parts produced in shift. Managing manpower in shift.
Preparing monthly production utilization reports.
Major achievements: Implementation of SMED projects for all moulds.
Products : Refrigerator, Washing machine, Television and computer parts.


Machinery exposure:
Injection molding machines:
DGP – Windsor - 400 to 600 tones,Super master – 50 to 1000 tones, TKM -60 to 160 tones, JSW – 1300 tones, Toshiba – 50 to 300 tones,Kawaguchi -125 tones, Toyo – 13o tones,Meki – 100 to 290 tones, Nessie – 40 to 120 tones, Battenfeld – 100 to 350 tones, Aurburg – 20 to 100 tones, Cincinati – 40 to 550 tones, Demag - 60 to 120 tones, Engel - 120 tones to 400 tones.

Robots exposure : Starseiki, Harmo and Tzyais – swing and traverse type.

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